A remote computer-controlled welding station was developed to encapsulate radioactive PuO/sub 2/ in iridium. Weld quench cracking caused an interruption in production of capsules for upcoming space missions. Hot crack sensitivity of the DOP-26 iridium alloy was associated with low melting constituents in the grain boundaries. The extent of cracking was reduced but could not be eliminated by changes to the welding operation. An ultrasonic test was developed to detect underbead cracks exceeding a threshold size. Production was continued using the ultrasonic test to reject capsules with detectable cracks.
Publisher Info:
Du Pont de Nemours (E.I.) and Co., Aiken, SC (USA). Savannah River Lab.
Place of Publication:
Aiken, South Carolina
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A remote computer-controlled welding station was developed to encapsulate radioactive PuO/sub 2/ in iridium. Weld quench cracking caused an interruption in production of capsules for upcoming space missions. Hot crack sensitivity of the DOP-26 iridium alloy was associated with low melting constituents in the grain boundaries. The extent of cracking was reduced but could not be eliminated by changes to the welding operation. An ultrasonic test was developed to detect underbead cracks exceeding a threshold size. Production was continued using the ultrasonic test to reject capsules with detectable cracks.
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