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Design of a compact heat exchanger for heat recuperation from a high temperature electrolysis system

Description: Design details of a compact heat exchanger and supporting hardware for heat recuperation in a high-temperature electrolysis application are presented. The recuperative heat exchanger uses a vacuum-brazed plate-fin design and operates between 300 and 800°C. It includes corrugated inserts for enhancement of heat transfer coefficients and extended heat transfer surface area. Two recuperative heat exchangers are required per each four-stack electrolysis module. The heat exchangers are mated to a ba… more
Date: November 1, 2008
Creator: Housley, G. K.; O'Brien, J. E. & Hawkes, G. L.
Partner: UNT Libraries Government Documents Department
open access

4 kW Test of Solid Oxide Electrolysis Stacks with Advanced Electrode-Supported Cells

Description: A new test stand has been developed at the Idaho National Laboratory for multi-kW testing of solid oxide electrolysis stacks. This test stand will initially be operated at the 4 KW scale. The 4 kW tests will include two 60-cell stacks operating in parallel in a single hot zone. The stacks are internally manifolded with an inverted-U flow pattern and an active area of 100 cm2 per cell. Process gases to and from the two stacks are distributed from common inlet/outlet tubing using a custom base ma… more
Date: June 1, 2012
Creator: O'Brien, J. E.; Zhang, X.; Housley, G. K.; Moore-McAteer, L. & Tao, G.
Partner: UNT Libraries Government Documents Department
open access

Insights Gained from Testing Alternate Cell Designs

Description: The Idaho National Laboratory (INL) has been researching the application of solid-oxide electrolysis cell for large-scale hydrogen production from steam over a temperature range of 800 to 900ºC. The INL has been testing various solid oxide cell designs to characterize their electrolytic performance operating in the electrolysis mode for hydrogen production. Some results presented in this report were obtained from cells, initially developed by the Forschungszentrum Jülich and now manufactured by… more
Date: September 1, 2009
Creator: O'Brien, J. E.; Stoots, C. M.; Herring, J. S.; Housley, G. K.; Sohal, M. S.; Milobar, D. G. et al.
Partner: UNT Libraries Government Documents Department
open access

Status of the INL high-temperature electrolysis research program –experimental and modeling

Description: This paper provides a status update on the high-temperature electrolysis (HTE) research and development program at the Idaho National Laboratory (INL), with an overview of recent large-scale system modeling results and the status of the experimental program. System analysis results have been obtained using the commercial code UniSim, augmented with a custom high-temperature electrolyzer module. The process flow diagrams for the system simulations include an advanced nuclear reactor as a source … more
Date: April 1, 2009
Creator: O'Brien, J. E.; Stoots, C. M.; McKellar, M. G.; Harvego, E. A.; Condie, K. G.; Housley, G. K. et al.
Partner: UNT Libraries Government Documents Department
open access

THE HIGH-TEMPERATURE ELECTROLYSIS PROGRAM AT THE IDAHO NATIONAL LABORATORY: OBSERVATIONS ON PERFORMANCE DEGRADATION

Description: This paper presents an overview of the high-temperature electrolysis research and development program at the Idaho National Laboratory, with selected observations of electrolysis cell degradation at the single-cell, small stack and large facility scales. The objective of the INL program is to address the technical and scale-up issues associated with the implementation of solid-oxide electrolysis cell technology for hydrogen production from steam. In the envisioned application, high-temperature … more
Date: June 1, 2009
Creator: O'Brien, J. E.; Stoots, C. M.; Herring, J. S.; Condie, K. G. & Housley, G. K.
Partner: UNT Libraries Government Documents Department
open access

Performance of Single Electrode-Supported Cells Operating in the Electrolysis Mode

Description: An experimental study is under way to assess the performance of electrode-supported solid-oxide cells operating in the steam electrolysis mode for hydrogen production over a temperature range of 800 to 900ºC. Results presented in this paper were obtained from single cells, with an active area of 16 cm2 per cell. The electrolysis cells are electrode-supported, with yttria-stabilized zirconia (YSZ) electrolytes (~10 µm thick), nickel-YSZ steam/hydrogen electrodes (~1400 µm thick), and manganite (… more
Date: November 1, 2009
Creator: O'Brien, J. E.; Housley, G. K. & Milobar, D. G.
Partner: UNT Libraries Government Documents Department
open access

Advanced Cell Development and Degradation Studies

Description: The Idaho National Laboratory (INL) has been researching the application of solid-oxide electrolysis cells for large-scale hydrogen production from steam over a temperature range of 800 to 900ºC. From 2003 – 2009, this work was sponsored by the DOE Nuclear Hydrogen Initiative (NHI). Starting in 2010, the HTE research program has been sponsored by the Next Generation Nuclear Plant (NGNP) program. HTSE research priorities in FY10 are centered on understanding and reducing cell and stack performan… more
Date: September 1, 2010
Creator: O'Brien, J. E.; Stoots, C. M.; Herring, J. S.; O'Brien, R. C.; Condie, K. G.; Sohal, M. et al.
Partner: UNT Libraries Government Documents Department
open access

Design of an Integrated Laboratory Scale Test for Hydrogen Production via High Temperature Electrolysis

Description: The Idaho National Laboratory (INL) is researching the feasibility of high-temperature steam electrolysis for high-efficiency carbon-free hydrogen production using nuclear energy. Typical temperatures for high-temperature electrolysis (HTE) are between 800º-900ºC, consistent with anticipated coolant outlet temperatures of advanced high-temperature nuclear reactors. An Integrated Laboratory Scale (ILS) test is underway to study issues such as thermal management, multiple-stack electrical configu… more
Date: June 1, 2007
Creator: Housley, G. K.; Condie, K. G.; O'Brien, J. E. & Stoots, C. M.
Partner: UNT Libraries Government Documents Department
open access

Pressurized Testing of Solid Oxide Electrolysis Stacks with Advanced Electrode-Supported Cells

Description: A new facility has been developed at the Idaho National Laboratory for pressurized testing of solid oxide electrolysis stacks. Pressurized operation is envisioned for large-scale hydrogen production plants, yielding higher overall efficiencies when the hydrogen product is to be delivered at elevated pressure for tank storage or pipelines. Pressurized operation also supports higher mass flow rates of the process gases with smaller components. The test stand can accommodate cell dimensions up to … more
Date: June 1, 2012
Creator: O'Brien, J. E.; Zhang, X.; Housley, G. K.; DeWall, K.; Moore-McAteer, L. & Tao, G.
Partner: UNT Libraries Government Documents Department
open access

DDE-MURR Status Report of Conceptual Design Activities

Description: The Design Demonstration Experiment for the University of Missouri Research Reactor (DDE-MURR) is intended to facilitate Low Enriched Uranium (LEU) conversion of the MURR by demonstrating the performance and fabrication of the LEU fuel element design through an irradiation test in a 200mm channel at the Belgium Reactor 2 (BR2). Revision 0 of this report was prepared at the end of government fiscal year 2012 when most of the resources for furthering DDE design work were expected to be postponed.… more
Date: September 1, 2013
Creator: Woolstenhulme, N. E.; Nielson, R. B.; Sprenger, M. H. & Housley, G. K.
Partner: UNT Libraries Government Documents Department
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