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Enhancing the Use of Coals by Gas Reburning - Sorbent Injection Volume 5 - Guideline Manual

Description: The purpose of the Guideline Manual is to provide recommendations for the application of combined gas reburning-sorbent injection (GR-SI) technologies to pre-NSPS boilers. The manual includes design recommendations, performance predictions, economic projections and comparisons with competing technologies. The report also includes an assessment of boiler impacts. Two full-scale demonstrations of gas reburning-sorbent injection form the basis of the Guideline Manual. Under the U.S. Department of Energy's Clean Coal Technology Program (Round 1), a project was completed to demonstrate control of boiler emissions that comprise acid rain precursors, specifically oxides of nitrogen (NOX) and sulfur dioxide (S02). Other project sponsors were the Gas Research Institute and the Illinois State Department of Commerce and Community Affairs. The project involved d,emonstrating the combined use of Gas Reburning and Sorbent Injection (GR-SI) to assess the air emissions reduction potential of these technologies.. Three potential coal-fired utility boiler host sites were evaluated: Illinois Power's tangentially-fired 71 MWe (net) Hennepin Unit #1, City Water Light and Power's cyclone- fired 33 MWe (gross) Lakeside Unit #7, and Central Illinois Light Company's wall-fired 117 MWe (net) Edwards Unit #1. Commercial demonstrations were completed on the Hennepin and Lakeside Units. The Edwards Unit was removed from consideration for a site demonstration due to retrofit cost considerations. Gas Reburning (GR) controls air emissions of NOX. Natural gas is introduced into the furnace hot flue gas creating a reducing reburning zone to convert NOX to diatomic nitrogen (N,). Overfire air is injected into the furnace above the reburning zone to complete the combustion of the reducing (fuel) gases created in the reburning zone. Sorbent Injection (S1) consists of the injection of dry, calcium-based sorbents into furnace hot flue gas to achieve S02 capture. `At each site where the technologies were to be demonstrated, performance goals were set to achieve air emission ...
Date: June 1, 1998
Partner: UNT Libraries Government Documents Department

Review of potential processing techniques for the encapsulation of wastes in thermoplastic polymers

Description: Thermoplastic encapsulation has been extensively studied at Brookhaven National Laboratory`s (BNL) Environmental and Waste Technology Center (EWTC) as a waste encapsulation technology applicable to a wide range of waste types including radioactive, hazardous and mixed wastes. Encapsulation involves processing thermoplastic and waste materials into a waste form product by heating and mixing both materials into a homogeneous molten mixture. Cooling of the melt results in a solid monolithic waste form in which contaminants have been completely surrounded by a polymer matrix. Heating and mixing requirements for successful waste encapsulation can be met using proven technologies available in various types of commercial equipment. Processing techniques for thermoplastic materials, such as low density polyethylene (LDPE), are well established within the plastics industry. The majority of commercial polymer processing is accomplished using extruders, mixers or a combination of these technologies. Extruders and mixers are available in a broad range of designs and are used during the manufacture of consumer and commercial products as well as for compounding applications. Compounding which refers to mixing additives such as stabilizers and/or colorants with polymers, is analogous to thermoplastic encapsulation. Several processing technologies were investigated for their potential application in encapsulating residual sorbent waste in selected thermoplastic polymers, including single-screw extruders, twin-screw extruders, continuous mixers, batch mixers as well as other less conventional devices. Each was evaluated based on operational ease, quality control, waste handling capabilities as well as degree of waste pretreatment required. Based on literature review, this report provides a description of polymer processing technologies, a discussion of the merits and limitations of each and an evaluation of their applicability to the encapsulation of sorbent wastes.
Date: August 1, 1995
Creator: Patel, B.R.; Lageraaen, P.R. & Kalb, P.D.
Partner: UNT Libraries Government Documents Department

Sorption Mechanisms for Mercury Capture in Warm Post-Gasification Gas Clean-Up Systems

Description: The research was directed towards a sorbent injection/particle removal process where a sorbent may be injected upstream of the warm gas cleanup system to scavenge Hg and other trace metals, and removed (with the metals) within the warm gas cleanup process. The specific objectives of this project were to understand and quantify, through fundamentally based models, mechanisms of interaction between mercury vapor compounds and novel paper waste derived (kaolinite + calcium based) sorbents (currently marketed under the trade name MinPlus). The portion of the research described first is the experimental portion, in which sorbent effectiveness to scavenge metallic mercury (Hg{sup 0}) at high temperatures (>600 C) is determined as a function of temperature, sorbent loading, gas composition, and other important parameters. Levels of Hg{sup 0} investigated were in an industrially relevant range ({approx} 25 {micro}g/m{sup 3}) although contaminants were contained in synthetic gases and not in actual flue gases. A later section of this report contains the results of the complementary computational results.
Date: September 30, 2008
Creator: Wendt, Jost; Lee, Sung Jun & Blowers, Paul
Partner: UNT Libraries Government Documents Department

LIFAC demonstration at Richmond Power and Light Whitewater Valley Unit No. 2. Final report, Volume 1 - public design

Description: This report discusses the demonstration of LIFAC sorbent injection technology at Richmond Power and Light`s (RP&L) Whitewater Valley Unit No. 2 under the auspices of the U.S. Department of Energy`s (DOE) Clean Coal Technology Program. LIFAC is a sorbent injection technology capable of removing 75 to 85 percent of a power plant`s SO{sub 2} emissions using limestone at calcium to sulfur molar ratios of between 2 and 2.5. The site of the demonstration is a coal-fired electric utility power plant located in Richmond, Indiana. The project is being conducted by LIFAC North American (LIFAC NA), a joint venture partnership of Tampella Power Corporation and ICF Kaiser Engineers, in cooperation with DOE, RP&L, and several other organizations including the Electric Power Research Institute (EPRI), the State of Indiana, and Black Beauty Coal Company. The purpose of Final Report Volume 1: Public Design is to consolidate, for public use, all design and cost information regarding the LIFAC Desulfurization Facility at the completion of construction and startup.
Date: February 1, 1998
Partner: UNT Libraries Government Documents Department

Advanced coal-fueled gas turbine systems; Technical progress report, July--September 1989

Description: During this quarter, the initial round of iron-oxide based sorbent tests were completed, with iron-oxide based sorbents showing a small advantage over the calcia-based sorbents that had been evaluated previously. Also, the evaluation of coal-water mixture (CWM), was initiated, and a bench-scale series of experiments conducted. These latter experiments concerned spent sorbent stability in molten slag.
Date: November 29, 1989
Partner: UNT Libraries Government Documents Department

Second-generation pressurized fluidized bed combustion

Description: Under the sponsorship of the United States Department of Energy, Foster Wheeler Corporation is developing second-generation pressurized fluidized bed combustion (PFBC) power plant technology that will enable this type of plant to operate with net plant efficiencies in the range of 43 to 46 percent (based on the higher heating value of the coal), with a reduction in the cost of electricity of at least 20 percent. A three-phase program is under way. Its scope encompasses the conceptual design of a commercial plant through the process of gathering needed experimental test data to obtain design parameters.
Date: May 1, 1992
Creator: Wolowodiuk, W. & Robertson, A.
Partner: UNT Libraries Government Documents Department

Sorbent Injection for Small ESP Mercury Control in Low Sulfur Eastern Bituminous Coal Flue Gas

Description: This project Final Report is submitted to the U.S. Department of Energy (DOE) as part of Cooperative Agreement DE-FC26-03NT41987, 'Sorbent Injection for Small ESP Mercury Control in Low Sulfur Eastern Bituminous Coal Flue Gas.' Sorbent injection technology is targeted as the primary mercury control process on plants burning low/medium sulfur bituminous coals equipped with ESP and ESP/FGD systems. About 70% of the ESPs used in the utility industry have SCAs less than 300 ft2/1000 acfm. Prior to this test program, previous sorbent injection tests had focused on large-SCA ESPs. This DOE-NETL program was designed to generate data to evaluate the performance and economic feasibility of sorbent injection for mercury control at power plants that fire bituminous coal and are configured with small-sized electrostatic precipitators and/or an ESP-flue gas desulfurization (FGD) configuration. EPRI and Southern Company were co-funders for the test program. Southern Company and Reliant Energy provided host sites for testing and technical input to the project. URS Group was the prime contractor to NETL. ADA-ES and Apogee Scientific Inc. were sub-contractors to URS and was responsible for all aspects of the sorbent injection systems design, installation and operation at the different host sites. Full-scale sorbent injection for mercury control was evaluated at three sites: Georgia Power's Plant Yates Units 1 and 2 [Georgia Power is a subsidiary of the Southern Company] and Reliant Energy's Shawville Unit 3. Georgia Power's Plant Yates Unit 1 has an existing small-SCA cold-side ESP followed by a Chiyoda CT-121 wet scrubber. Yates Unit 2 is also equipped with a small-SCA ESP and a dual flue gas conditioning system. Unit 2 has no SO2 control system. Shawville Unit 3 is equipped with two small-SCA cold-side ESPs operated in series. All ESP systems tested in this program had SCAs less than 250 ft2/1000 acfm. Short-term parametric ...
Date: December 31, 2006
Creator: Richardson, Carl; Dombrowski, Katherine & Orr, Douglas
Partner: UNT Libraries Government Documents Department


Description: The initial tasks of this DOE funded project to investigate mercury removal by calcium-based sorbents have been completed, and initial testing results have been obtained. Mercury monitoring capabilities have been obtained and validated. An approximately 1MW (3.4 Mbtu/hr) Combustion Research Facility at Southern Research Institute was used to perform pilot-scale investigations of mercury sorbents, under conditions representative of full-scale boilers. The initial results of ARCADIS G&M proprietary sorbents, showed ineffective removal of either elemental or oxidized mercury. Benchscale tests are currently underway to ascertain the importance of differences between benchscale and pilot-scale experiments. An investigation of mercury-capture temperature dependence using common sorbents has also begun. Ordinary hydrated lime removed 80 to 90% of the mercury from the flue gas, regardless of the temperature of injection. High temperature injection of hydrated lime simultaneously captured SO{sub 2} at high temperatures and Hg at low temperatures, without any deleterious effects on mercury speciation. Future work will explore alternative methods of oxidizing elemental mercury.
Date: June 1, 2002
Creator: Gale, Thomas K.
Partner: UNT Libraries Government Documents Department

Interactions between trace metals, sodium and sorbents in combustion. Quarterly report No. 5, October 1, 1995--December 30, 1995

Description: The proposed research is directed at an understanding of how to exploit interactions between sodium, toxic metals and sorbents, in order to optimize sorbents injection procedures,which can be used to capture and transform these metals into environmentally benign forms. The research will use a 17kW downflow, laboratory combustor, to yield data that can be interpreted in terms of fundamental kinetic mechanisms. Metals to be considered are lead, cadmium, and arsenic. Sorbents will be kaolinite, bauxite, and limestone. The role of sulfur will also be determined. The research is divided into the following five tasks: (1) combustor modifications; (2) screening experiments; (3) mechanisms; (4) applications and (5) mathematical modelling. Accomplishments for this past quarter are briefly described for tasks 1 and 2.
Date: June 1, 1996
Creator: Wendt, J.O.L. & Davis, S.
Partner: UNT Libraries Government Documents Department

Investigation of transport process involved in FGD. Final technical report, September 1994--February 1996

Description: This report describes the work done in the fifth year of this project. The objectives of this five year plan of study were to experimentally obtain a basic understanding of (1) turbulent flow structure of the mixing zone and its influence on particle dispersion, (2) the effect of particle loading on turbulent properties and mixing, (3) the effect of jet entrainment, (4) water spray-sorbent interaction, sorbent wetting and mixing, (5) investigate the flow field where certain ratios of jet velocity to flue gas velocity result in regions of negative flow and define onset of negative flow, and (6) sorbent reactivity in immediate mixing zone. Some of the highlights for this period are: sorbent injection facility was modified by adding a heater so as to simulate the higher flue gas temperatures; spray cocurrent flow interaction tests were conducted at the higher temperatures; tests were conducted with particle laden jet to understand the cocurrent flow particle interactions and flow reversals; tests were conducted on two new swirl nozzles and the simple nozzle; test data indicated better mixing characteristics for the swirl nozzles; test results with simulated flue gas indicate substantial improvement, up to 140%, in sulfur capture by lime when swirl nozzle 1 is used over the results obtained for the simple nozzle.
Date: March 1, 1996
Creator: Kadambi, J.R.; Yurteri, C. & Assar, M.
Partner: UNT Libraries Government Documents Department

Control of toxic metallic emissions formed during the combustion of Ohio coals. Final report, September 1994--March 1996

Description: The objective of this project was to characterize metallic emissions from representative coals and develop strategies for their control. A technique for flue gas desulfurization is the use of calcium based sorbents, and the degree of metals capture of these sorbents under different conditions will be researched. The objective of the first year of the study was to understand the evolution of metallic aerosol size distributions and the capture characteristics of various sorbents. Also, the metallic emissions resulting from the combustion of two seams of Ohio coals were to be characterized. Studies on the evolution of the metallic aerosol size distributions have been completed and the use of silicon and calcium based sorbents for capture of lead species has been examined. Co-injection of metallic compounds along with organometallic silicon indicated a high degree of capture of lead in a certain temperature region. Preliminary results with calcium based sorbents also indicate capture of metallic species. In the second year, the work was extended to examine three different aspects: (1) understanding the mechanisms of capture of metals by vapor phase sorbents; (2) role of chlorine in speciation of metals and its importance in metals capture; and (3) capture of mercury by aerosol transformation. It was established that aerosol formation rates for Hg species is rather slow under typical combustion conditions, and hence would not be an effective way of capture of mercury. However, the use of titania based sorbents have provided exciting results. This is being developed further for effective capture of Hg species in combustion environments. Several theoretical investigations were also carried out to better understand and predict trace metal behavior in combustion environments. Publications and conference presentations resulting from work this year is listed.
Date: March 29, 1996
Creator: Wu, Chang-Yu; Owens, T.M. & Biswas, P.
Partner: UNT Libraries Government Documents Department

A regenerable sorbent injection/filtration process for H{sub 2}S removal from hot gas

Description: The operational characteristics of a hot gas desulfurization process involving regenerable sorbent injection and its subsequent collection with a ceramic filtration device were studied utilizing a bench-scale transport reactor. Hydrogen sulfide removal from simulated hot gas was evaluated as a function of both zinc oxide-based sorbent physical and chemical characteristics and various process parameters. In addition, the sorbent capture efficiency and regenerability of the ceramic filtration device were evaluated, and regeneration of sulfided sorbents via injection into an oxidizing gas was studied. For both sorbent sulfidation and spent sorbent regeneration, gas-solid reaction occurred both in the duct and within layers of partially reacted sorbent captured by the ceramic filter. Very high sulfur removal efficiencies were obtained only in highly reducing hot gas compositions at or above about 700 C, using stoichiometric ratio (defined as ZnO/H{sub 2}S ratio) values of about 1.5, and sorbent particles of about 20 {micro}m or less in diameter. Under such conditions, the experimental data indicated that reaction of H{sub 2}S with zinc vapor formed by reduction of zinc oxide contributed appreciably to sulfur removal. Negligible zinc loss from the hot zone of the reactor was detected, apparently due to rapid formation of zinc sulfide product layers on zinc oxide particles. The ceramic filtration devices captured 100% of all sorbent particles and were fully regenerable over periods of several tens of injection/backpulse cleaning cycles. Spent sorbent could be fully regenerated rapidly at 850 C without problems due to exotherm generation.
Date: December 31, 1996
Creator: Higgins, R.J.; Ji, W.; Connors, M.J.; Jones, J.F. & Goldsmith, R.L.
Partner: UNT Libraries Government Documents Department

Development of regenerable copper-based sorbents for hot gas cleanup. Technical report, September 1, 1995--November 30, 1995

Description: The overall objective of this study is to determine the effectiveness of the copper-chromite sorbent (developed in previous ICCI-funded projects) for longer duration application under optimum conditions in the temperature range of 550{degrees}-650{degrees}C to minimize sorbent reduction and degradation during the cyclic process. To achieve this objective, several formulations of copper chromite sorbents are prepared. These sorbent formulations are screened for their desulfurization and regeneration capability at predetermined temperatures and gas residence times. The durability of the best sorbent formulation identified in the screening tests is evaluated in ``long-term`` durability tests conducted at the optimum operating conditions. This includes testing the sorbent in pellet and granular forms in packed- and fluidized-bed reactors. During this quarter, twenty one copper chromite-based sorbent formulations were prepared. Two sorbent formulations that have acceptable crush strength, designated as CuCr-10 and CuCr-21, were tested over 5 and 6 cycles respectively. The results indicate that both sorbents are reactive toward H{sub 2}S at 650{degrees}C and that the reactivity of the sorbents are relatively constant over the first 5 to 6 cycles. The H{sub 2}S prebreakthrough concentrations were generally about 20 to 30 ppm, making them suitable for IGCC application.
Date: December 31, 1995
Creator: Abbasian, J.; Slimane, R.B. & Hill, A.H.
Partner: UNT Libraries Government Documents Department

New high-capacity, calcium-based sorbents, calcium silicate sorbents. Final report

Description: A search is being carried out for new calcium-based SO{sub 2} sorbents for induct injection. More specifically, a search is being carried out for induct injection calcium silicate sorbents that are highly cost effective. The current year objectives include the study of sorbents made by hydrating ordinary or Type I portland cement or portland cement clinker (a cement intermediate) under carefully selected conditions. Results of this study show that an excellent portland cement sorbent can be prepared by milling cement at 120{degrees}C at 600 rpm for 15 minutes with MgO-stabilized ZrO{sub 2} beads. They also show that clinker, which is cheaper than cement can be used interchangeably with cement as a starting material. Further, it is clear that while a high surface area may be a desirable property of a good sorbent, it is not a requisite property. Among the hydration reaction variables, milling time is highly important, reaction temperature is important and stirring rate and silicate-to-H{sub 2}O ratio are moderately important. The components of hydrated cement sorbent are various combinations of C-S-H, calcium silicate hydrate:Ca(OH){sub 2};AFm. a phase in hydrated cement.
Date: February 28, 1996
Creator: Kenney, M.E.
Partner: UNT Libraries Government Documents Department

Development and testing of industrial scale, coal-fired combustion system, Phase 3. Nineteenth quarterly technical progress report, July 1, 1996--September 30, 1996

Description: In the third quarter of calendar year 1996, 13 days of combust-boiler tests were performed, including 3 days of tests on a parallel DOE sponsored project on sulfur retention in a stagging combustor. Between tests, modifications and improvements that were indicated by these tests were implemented. This brings the total number of test days to the end of September in the task 5 effort to 41, increased to 46 as of the date of this Report, 10/27/96. This compares with a total of 63 test days needed to complete the task 5 test effort. As reported previously, the only major modification to the Williamsport combustor has been the addition of a new downstream section, which lengthens the combustor and improves the combustor-boiler interface. The original combustor section, which includes the fuel, air, and cooling water delivery systems remained basically unchanged. Only the refractory liner was completely replaced, a task which occurs on an annual basis in all commercial stagging utility combustors. Therefore, this combustor has been operated since 1988 without replacement.
Date: October 27, 1996
Creator: Zauderer, B.
Partner: UNT Libraries Government Documents Department

Nonequilibrium sulfur capture and retention in an air cooled slagging coal combustor. Third quarterly technical progress report, April 1--June 30, 1996

Description: The primary project objective is to determine the degree of sulfur retention in slag in a full scale cyclone coal combustor. This non-equilibrium process is a key step in the capture and retention of sulfur released during coal combustion by the interaction with calcium based sorbent particles. By encapsulating the sulfur bearing calcium particles in slag, the need for landfilling of this waste is eliminated. This objective will be implemented through a series of up to 20 one day tests carried out in a 20 MMBtu/hr air cooled, slagging combustor-boiler installation located in Philadelphia, PA. The project will consist of two tasks. Task 1 consists of the experiments conducted in the 20 MMBtu/hr combustor, and task 2 will consist of analysis of this data. All the operating procedures for this effort have been developed in the 7 years of operation of this combustor.
Date: September 1, 1996
Creator: Zauderer, B.
Partner: UNT Libraries Government Documents Department

Nonequilibrium sulfur capture and retention in an air cooled slagging coal combustor. Fifth quarterly technical progress report, October 1, 1996--December 31, 1996

Description: Calcium oxide sorbents injected in a stagging combustor react with the sulfur released during coal combustion to form sulfur bearing particles, some of which are deposited on the liquid slag layer on the combustor wall. Since the solubility of sulfur in liquid slag is low, the slag must be drained from the combustor to limit sulfur re-evolution into the gas phase. The objective of this 24 month project is to perform a series of 16 one day tests to determine the factors that control the retention of the sulfur in the slag that is drained from the combustor. In the present quarterly reporting period, 10 days of combustor tests were performed, bringing the total number of tests performed to 15. A wide range of operating conditions were tested including injection of metal oxide powders to achieve total mineral injection rates in excess of 400 lb/hr at coal mass flow rates of around 1000 lb/hr. It was determined that efficient sulfur capture requires calcium oxide particle sizes that are too small to be effectively retained in the combustor. On the other hand, injection of coarse calcium sulfate particles into the combustor sharply increased the slag viscosity, thereby reducing the slag flow rate and causing substantial revolution of the sulfur in the slag. It is tentatively concluded that conditions necessary for sulfur capture with sorbents and its retention in the slag cannot be efficiently achieved in one step in a cyclone combustor. It is further concluded that due to the increases in slag viscosity by calcium sulfate extremely high slag mass flow rates are required for sulfur retention in slag. Further tests in that direction are planned for the next quarterly reporting period.
Date: February 4, 1997
Creator: Zauderer, B.
Partner: UNT Libraries Government Documents Department

Sonic-enhanced ash agglomeration and sulfur capture. Technical progress report, April--June 1997

Description: A major concern with the utilization of coal in directly fired gas turbines is the control of particulate emissions and reduction of sulfur dioxide, and alkali vapor from combustion of coal, upstream of the gas turbine. The results of this research and development indicate that both acoustic agglomeration of particulates and direct injection of sorbents have the potential to become a significant emissions control strategy. The Sonic Enhanced Ash Agglomeration and Sulfur Capture program focuses upon the application of an MTCI proprietary invention (Patent No. 5,197,399) for simultaneously enhancing sulfur capture and particulate agglomeration of the combustor effluent. The major objective of the Phase 1 test program is to confirm the feasibility of the MTCI bimodal particle size approach to enhance particulate control by acoustic ash agglomeration, and to demonstrate and confirm the feasibility of an acoustic field to enhance sulfur capture by increasing sorbent reactivity. During this reporting period, commercialization activity was continued.
Date: December 31, 1997
Partner: UNT Libraries Government Documents Department

Integrated dry NO{sub x}/SO{sub 2} emissions control system. Final report, Volume 1: Public design

Description: The U.S. Department of Energy (DOE)/Pittsburgh Energy Technology Center (PETC) and the Public Services Company of Colorado (PSCo) signed the cooperative agreement for the Integrated Dry NO{sub x}/SO{sub 2} Emissions Control System in March 1991. This project integrates various combinations of five existing and emerging technologies onto a 100 MWe, down-fired, load-following unit that burns pulverized coal. The project is expected to achieve up to 70% reductions in both oxides of nitrogen (NO{sub x}) and sulfur dioxide (SO{sub 2}) emissions. Various combinations of low-NO{sub x} burners (LNBs), overfire air (OFA) ports, selective non-catalytic reduction (SNCR), dry sorbent injection (DSI) using both calcium- and sodium-based reagents, and flue-gas humidification are expected to integrate synergistically and control both NO{sub x} and SO{sub 2} emissions better than if each technology were used alone. For instance, ammonia emissions from the SNCR system are expected to reduce NO{sub 2} emissions and allow the DSI system (sodium-based reagents) to achieve higher removals of SO{sub 2}. Unlike tangentially or wall-fired units, down-fired require substantial modification to their pressure parts to retrofit LNBs and OFA ports, substantially increasing the cost of retrofit. Conversely, the retrofitting of SNCR, DSI, or humidification systems does not require any major boiler modifications and are easily retrofitted to all boiler types. However, existing furnace geometry and flue-gas temperatures can limit their placement and effectiveness. In particular, SNCR requires injecting the SNCR chemicals into the furnace where the temperature is within a very narrow temperature range.
Date: November 1, 1997
Creator: Hunt, T. & Hanley, T.J.
Partner: UNT Libraries Government Documents Department

Sonic-enhanced ash agglomeration and sulfur capture. Technical progress report, October--December 1997

Description: A major concern with the utilization of coal in directly fired gas turbines is the control of particulate emissions and reduction of sulfur dioxide, and alkali vapor from combustion of coal, upstream of the gas turbine. The results of this research and development indicate that both acoustic agglomeration of particulates and direct injection of sorbents have the potential to become a significant emissions control strategy. The Sonic Enhanced Ash Agglomeration and Sulfur Capture program focuses upon the application of an MTCI proprietary invention (Patent No. 5,197,399) for simultaneously enhancing sulfur capture and particulate agglomeration of the combustor effluent. The major objective of the Phase 1 test program is to confirm the feasibility of the MTCI bimodal particle size approach to enhance particulate control by acoustic ash agglomeration and to demonstrate and confirm the feasibility of an acoustic field to enhance sulfur capture by increasing sorbent reactivity. During this reporting period, additional fabrication work was carried out and final report preparation was started.
Date: December 31, 1997
Partner: UNT Libraries Government Documents Department

Enhancing the use of coals by gas reburning-sorbent injection. Volume 3, Gas reburning-sorbent injection at Edwards Unit 1, Central Illinois Light Company

Description: Design work has been completed for a Gas Reburning-Sorbent Injection (GR-SI) system to reduce emissions of NO{sub x}, and SO{sub 2} from a wall fired unit. A GR-SI system was designed for Central Illinois Light Company`s Edwards Station Unit 1, located in Bartonville, Illinois. The unit is rated at 117 MW(e) (net) and is front wall fired with a pulverized bituminous coal blend. The goal of the project was to reduce emissions of NO{sub x} by 60%, from the ``as found`` baseline of 0.98 lb/MBtu (420 mg/MJ), and to reduce emissions of S0{sub 2} by 50%. Since the unit currently fires a blend of high sulfur Illinois coal and low sulfur Kentucky coal to meet an S0{sub 2} limit Of 1.8 lb/MBtu (770 mg/MJ), the goal at this site was amended to meeting this limit while increasing the fraction of high sulfur coal to 57% from the current 15% level. GR-SI requires injection of natural gas into the furnace at the level of the top burner row, creating a fuel-rich zone in which NO{sub x} formed in the coal zone is reduced to N{sub 2}. The design natural gas input corresponds to 18% of the total heat input. Burnout (overfire) air is injected at a higher elevation to burn out fuel combustible matter at a normal excess air level of 18%. Recycled flue gas is used to increase the reburning fuel jet momentum, resulting in enhanced mixing. Recycled flue gas is also used to cool the top row of burners which would not be in service during GR operation. Dry hydrated lime sorbent is injected into the upper furnace to react with S0{sub 2}, forming solid CaSO{sub 4} and CaSO{sub 3}, which are collected by the ESP. The SI system design was optimized with respect to gas temperature, injection air ...
Date: October 1, 1994
Partner: UNT Libraries Government Documents Department