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Kinetics of sintering chromium carbide

Description: Report presenting an investigation of the sintering of chromium carbide under pressure in order to study the kinetics of grain growth and densification during this process. Densification of a sintered chromium carbide compact was accompanied by grain growth and density and grain size seem to be interdependent during this stage of the sintering process.
Date: August 1951
Creator: Lidman, William G. & Hamjian, H. J.
Partner: UNT Libraries Government Documents Department

Influence of structure on properties of sintered chromium carbide

Description: Report presenting an investigation to study the influence of structural variations on the properties of chromium carbide sintered under pressure. The results show that the room-temperature strength and hardness are influenced by the stages of sintering, which are defined by grain size and by the number, size, location, and shape of pores.
Date: June 1952
Creator: Hamjian, H. J. & Lidman, W. G.
Partner: UNT Libraries Government Documents Department

The Absence of Plasma in"Spark Plasma Sintering"

Description: Spark plasma sintering (SPS) is a remarkable method for synthesizing and consolidating a large variety of both novel and traditional materials. The process typically uses moderate uni-axial pressures (<100 MPa) in conjunction with a pulsing on-off DC current during operation. There are a number of mechanisms proposed to account for the enhanced sintering abilities of the SPS process. Of these mechanisms, the one most commonly put forth and the one that draws the most controversy involves the presence of momentary plasma generated between particles. This study employees three separate experimental methods in an attempt to determine the presence or absence of plasma during SPS. The methods employed include: in-situ atomic emission spectroscopy, direct visual observation and ultra-fast in-situ voltage measurements. It was found using these experimental techniques that no plasma is present during the SPS process. This result was confirmed using several different powders across a wide spectrum of SPS conditions.
Date: April 10, 2008
Creator: Hulbert, Dustin M.; Anders, Andre; Dudina, Dina V.; Andersson, Joakim; Jiang, Dongtao; Unuvar, Cosan et al.
Partner: UNT Libraries Government Documents Department

A Study of Fabricating Beryllia by Cold Compaction and Extrusion Techniques

Description: From introduction: "This report presents the results of the preliminary studies of two fabrication methods aimed at producing high density beryllia shapes more economically. The method were cold compaction and sintering, and extrusion and sintering."
Date: July 1958
Creator: Harkulich, Theodore M. & Higbie, Kenneth B.
Partner: UNT Libraries Government Documents Department

Manganese Investigations - Metallurgical Division: 8. Pyrometallurgical Studies of Manganese Ore

Description: Report issued by the U.S. Bureau of Mines on investigations conducted on manganese ore used for smelting. Experimental methods and results are presented. This report includes tables, and a photograph.
Date: March 1942
Creator: Miller, Virgil; Petermann, F. B.; Pike, J. A. & Peterson, R. G.
Partner: UNT Libraries Government Documents Department

Two-stage sintering inhibits abnormal grain growth during beta to alpha transformation in SiC

Description: Free sintering of SiC with Al, B, and C additions in two successive stages, first under nitrogen and then under argon, produced a near full-density ceramic with equiaxed grain structure. The beta to alpha transformation proceeded to completion; however, the grain shape remained equiaxed due to the action of nitrogen present during the first stage of sintering. It is found that the beta to alpha transformation is necessary but not sufficient for producing the microstructure of interlocking plates found in high-toughness SiC.
Date: September 17, 2007
Creator: Kueck, Aaron M. & De Jonghe, Lutgard C.
Partner: UNT Libraries Government Documents Department

Simulation of Sintering of Layered Structures

Description: An integrated approach, combining the continuum theory of sintering and Potts model based mesostructure evolution analysis, is used to solve the problem of bi-layered structure sintering. Two types of bi-layered structures are considered: layers of the same material with different initial porosity, and layers of two different materials. The effective sintering stress for the bi-layer powder sintering is derived, both at the meso- and the macroscopic levels. Macroscopic shape distortions and spatial distributions of porosity are determined as functions of the dimensionless specific time of sintering. The effect of the thickness of the layers on shrinkage, warpage, and pore-grain structure is studied. Ceramic ZnO powders are employed as a model experimental system to assess the model predictions.
Date: November 22, 2000
Creator: OLEVSKY,EUGENE; TIKARE,VEENA; GARINO,TERRY J. & BRAGINSKY,MICHAEL V.
Partner: UNT Libraries Government Documents Department

Spark Plasma Sintering of Fuel Cermets for Nuclear Reactor Applications

Description: The feasibility of the fabrication of tungsten based nuclear fuel cermets via Spark Plasma Sintering (SPS) is investigated in this work. CeO2 is used to simulate fuel loadings of UO2 or Mixed-Oxide (MOX) fuels within tungsten-based cermets due to the similar properties of these materials. This study shows that after a short time sintering, greater than 90 % density can be achieved, which is suitable to possess good strength as well as the ability to contain fission products. The mechanical properties and the densities of the samples are also investigated as functions of the applied pressures during the sintering.
Date: November 1, 2011
Creator: Zhong, Yang; O'Brien, Robert C.; Howe, Steven D.; Jerred, Nathan D.; Schwinn, Kristopher; Sudderth, Laura et al.
Partner: UNT Libraries Government Documents Department

Mechanism of constitution liquid film migration

Description: Liquid film migration (LFM) in liquid phase sintering classically involves a large metastable liquid volume adjacent to solid, and migration occurs at an isolated solid-liquid (S-L) interface. Constitutional liquid film migration (CLFM), discovered in alloy 718, has major characteristics similar to those of LFM, except that the metastable liquid is from the constitutional liquation of precipitates on the grain boundary. The similarity between LFM and CLFM has led to the theory that coherency lattice strain responsible for LFM is also responsible for CLFM. The coherency strain hypothesis was tested in this study by evaluating whether the Hillert model of LFM would also apply for CLFM. Experimental results of CLFM in alloy 718 showed that migration velocity followed the trend predicted by the Hillert model. This indicates that the coherency strain hypothesis of LFM also applies for CLFM and that the coherency lattice strain responsible for LFM is also the driving force for CLFM.
Date: June 1, 1999
Partner: UNT Libraries Government Documents Department

Rapid Tooling via Investment Casting and Rapid Prototype Patterns

Description: The objective of this work to develop the materials processing and design technologies required to reduce the die development time for metal mold processes from 12 months to 3 months, using die casting of Al and Mg as the example process. Sandia demonstrated that investment casting, using rapid prototype patterns produced from Stereo lithography or Selective laser Sintering, was a viable alternative/supplement to the current technology of machining form wrought stock. A demonstration die insert (ejector halt) was investment cast and subsequently tested in the die casting environment. The stationary half of the die insert was machined from wrought material to benchmark the cast half. The two inserts were run in a die casting machine for 3,100 shots of aluminum and at the end of the run no visible difference could be detected between the cast and machined inserts. Inspection concluded that the cast insert performed identically to the machined insert. Both inserts had no indications of heat checking or degradation.
Date: June 1, 1999
Creator: Baldwin, Michael D.
Partner: UNT Libraries Government Documents Department

Experimental measurements of the thermal conductivity of ash deposits: Part 2. Effects of sintering and deposit microstructure

Description: The authors report results from an experimental study that examines the influence of sintering and microstructure on ash deposit thermal conductivity. The measurements are made using a technique developed to make in situ, time-resolved measurements of the effective thermal conductivity of ash deposits formed under conditions that closely replicate those found in the convective pass of a commercial boiler. The technique is designed to minimize the disturbance of the natural deposit microstructure. The initial stages of sintering and densification are accompanied by an increase in deposit thermal conductivity. Subsequent sintering continues to densify the deposit, but has little effect on deposit thermal conductivity. SEM analyses indicates that sintering creates a layered deposit structure with a relatively unsintered innermost layer. They hypothesize that this unsintered layer largely determines the overall deposit thermal conductivity. A theoretical model that treats a deposit as a two-layered material predicts the observed trends in thermal conductivity.
Date: April 1, 2000
Creator: Robinson, A. L.; Buckley, S. G.; Yang, N. & Baxter, L. L.
Partner: UNT Libraries Government Documents Department

Critical Survey on Electrode Aging in Molten Carbonate Fuel Cells

Description: To evaluate potential electrodes for molten carbonate fuel cells, we reviewed the literature pertaining to these cells and interviewed investigators working in fuel cell technology. In this critical survey, the effect of three electrode aging processes - corrosion or oxidation, sintering, and poisoning - on these potential fuel-cell electrodes is presented. It is concluded that anodes of stabilized nickel and cathodes of lithium-doped NiO are the most promising electrode materials for molten carbonate fuel cells, but that further research and development of these electrodes are needed. In particular, the effect of contaminants such as H2S and HCl on the nickel anode must be investigated, and methods to improve the physical strength and to increase the conductivity of NiO cathodes must be explored. Recommendations are given on areas of applied electrode research that should accelerate the commercialization of the molten carbonate fuel cell.
Date: December 1979
Creator: Kinoshita, K.
Partner: UNT Libraries Government Documents Department

Tribological Behavior of Spark Plasma Sintered Tic/graphite/nickel Composites and Cobalt Alloys

Description: Monolithic composites are needed that combine low friction and wear, high mechanical hardness, and high fracture toughness. Thin films and coatings are often unable to meet this engineering challenge as they can delaminate and fracture during operation ceasing to provide beneficial properties during service life. Two material systems were synthesized by spark plasma sintering (SPS) and were studied for their ability to meet these criteria. A dual hybrid composite was fabricated and consisted of a nickel matrix for fracture toughness, TiC for hardness and graphite for solid/self‐lubrication. An in‐situ reaction during processing resulted in the formation of TiC from elemental Ti and C powders. The composition was varied to determine its effects on tribological behavior. Stellite 21, a cobalt‐chrome‐molybdenum alloy, was also produced by SPS. Stellite 21 has low stacking fault energy and a hexagonal phase which forms during sliding that both contribute to low interfacial shear and friction. Samples were investigated by x‐ray diffraction (XRD), scanning electron microscopy (SEM), energy dispersive x‐ray spectroscopy (EDS), and electron back‐scattered diffraction (EBSD). Tribological properties were characterized by pin on disc tribometry and wear rates were determined by profilometry and abrasion testing. Solid/self‐lubrication in the TiC/C/Ni system was investigated by Raman and Auger mapping. A tribofilm, which undergoes a stress‐induced phase transformation from polycrystalline graphite to amorphous carbon, was formed during sliding in the TiC/C/Ni system that is responsible for low friction and wear. TiC additions help to further decrease wear. Stellite 21 was also found to exhibit acceptably low friction and wear properties arising from the presence of Cr23C6 in the matrix and work hardening of the cobalt and chromium during sliding.
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Date: December 2013
Creator: Kinkenon, Douglas
Partner: UNT Libraries

The effects of composition, temperature and sample size on the sintering of chem-prep high field varistors.

Description: The sintering behavior of Sandia chem-prep high field varistor materials was studied using techniques including in situ shrinkage measurements, optical and scanning electron microscopy and x-ray diffraction. A thorough literature review of phase behavior, sintering and microstructure in Bi{sub 2}O{sub 3}-ZnO varistor systems is included. The effects of Bi{sub 2}O{sub 3} content (from 0.25 to 0.56 mol%) and of sodium doping level (0 to 600 ppm) on the isothermal densification kinetics was determined between 650 and 825 C. At {ge} 750 C samples with {ge}0.41 mol% Bi{sub 2}O{sub 3} have very similar densification kinetics, whereas samples with {le}0.33 mol% begin to densify only after a period of hours at low temperatures. The effect of the sodium content was greatest at {approx}700 C for standard 0.56 mol% Bi{sub 2}O{sub 3} and was greater in samples with 0.30 mol% Bi{sub 2}O{sub 3} than for those with 0.56 mol%. Sintering experiments on samples of differing size and shape found that densification decreases and mass loss increases with increasing surface area to volume ratio. However, these two effects have different causes: the enhancement in densification as samples increase in size appears to be caused by a low oxygen internal atmosphere that develops whereas the mass loss is due to the evaporation of bismuth oxide. In situ XRD experiments showed that the bismuth is initially present as an oxycarbonate that transforms to metastable {beta}-Bi{sub 2}O{sub 3} by 400 C. At {approx}650 C, coincident with the onset of densification, the cubic binary phase, Bi{sub 38}ZnO{sub 58} forms and remains stable to >800 C, indicating that a eutectic liquid does not form during normal varistor sintering ({approx}730 C). Finally, the formation and morphology of bismuth oxide phase regions that form on the varistors surfaces during slow cooling were studied.
Date: September 1, 2007
Creator: Garino, Terry J.
Partner: UNT Libraries Government Documents Department