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Continued Development and Improvement of Pneumatic Heavy Vehicles

Description: The objective of this applied research effort led by Georgia Tech Research Institute is the application of pneumatic aerodynamic technology previously developed and patented by us to the design of an appropriate Heavy Vehicle (HV) tractor-trailer configuration, and experimental confirmation of this pneumatic configuration's improved aerodynamic characteristics. In Phases I to IV of our previous DOE program (Reference 1), GTRI has developed, patented, wind-tunnel tested and road-tested blown aerodynamic devices for Pneumatic Heavy Vehicles (PHVs) and Pneumatic Sports Utility Vehicles (PSUVs). To further advance these pneumatic technologies towards HV and SUV applications, additional Phase V tasks were included in the first year of a continuing DOE program (Reference 2). Based on the results of the Phase IV full-scale test programs, these Phase V tasks extended the application of pneumatic aerodynamics to include: further economy and performance improvements; increased aerodynamic stability and control; and safety of operation of Pneumatic HVs. Continued development of a Pneumatic SUV was also conducted during the Phase V program. Phase V was completed in July, 2003; its positive results towards development and confirmation of this pneumatic technology are reported in References 3 and 4. The current Phase VI of this program was incrementally funded by DOE in order to continue this technology development towards a second fuel economy test on the Pneumatic Heavy Vehicle. The objectives of this current Phase VI research and development effort (Ref. 5) fall into two categories: (1) develop improved pneumatic aerodynamic technology and configurations on smaller-scale models of the advanced Pneumatic Heavy Vehicle (PHV); and based on these findings, (2) redesign, modify, and re-test the modified full-scale PHV test vehicle. This second objective includes conduct of an on-road preliminary road test of this configuration to prepare it for a second series of SAE Type-U fuel economy evaluations, as described in Ref. ...
Date: July 15, 2005
Creator: Englar, Robert J.
Partner: UNT Libraries Government Documents Department

Experimental Measurement of the Flow Field of Heavy Trucks

Description: Flat flaps that enclose the trailer base on the sides and top are known to reduce truck drag and reduce fuel consumption. Such flapped-truck geometries have been studied in laboratory wind tunnels and in field tests. A recent review of wind tunnel data for a variety of truck geometries and flow Reynolds numbers show roughly similar values of peak drag reduction, but differ in the determination of the optimum flap angle. Optimum angles lie in the range 12 degrees-20 degrees, and may be sensitive to Reynolds number and truck geometry. The present field test is undertaken to provide additional estimates of the magnitude of the savings to be expected on a typical truck for five flap angles 10, 13, 16, 19, and 22 degrees. The flaps are constructed from a fiberglass-epoxy-matrix material and are one-quarter of the base width in length (about 61 cm, or 2 feet). They are attached along the rear door hinge lines on either side of the trailer, so that no gap appears at the joint between the flap and the side of the trailer The flap angle is adjusted by means of two aluminum supports. The present test is performed on the NASA Crows Landing Flight Facility at the northern end of the San Joaquin valley in California. The main runway is approximately 2400 meters in length, and is aligned approximately in a north-south direction The test procedure is to make a series of runs starting at either end of the runway. All runs are initiated under computer control to accelerate the truck to a target speed of 60 mph (96 6 km/hr), to proceed at the target speed for a fixed distance, and to decelerate at the far end of the runway. During a run, the broadcast fuel rate, the engine rpm, forward speed, ...
Date: May 31, 2005
Creator: Browand, Fred & Radovich, Charles
Partner: UNT Libraries Government Documents Department

An on-road shock and vibration response test series utilizing worst case and statistical analysis techniques

Description: Defining the maximum expected shock and vibration responses for an on-road truck transportation environment is strongly dependent on the amount of response data that can be obtained. One common test scheme consists of measuring response data over a relatively short prescribed road course and then reviewing that data to obtain the maximum response levels. The more mathematically rigorous alternative is to collect an unbiased ensemble of response data during a long road trip. This paper compares data gathered both ways during a recent on-road certification test for a tractor trailer van being designed by Sandia.
Date: November 1, 1997
Creator: Cap, J.S.
Partner: UNT Libraries Government Documents Department

Electric and hybrid vehicle program: Site operator program. Quarterly progress report, April--June, 1994 (3rd quarter of FY-1994)

Description: The DOE Site Operator Program was initially established to meet the requirements of the Electric and Hybrid Vehicle Research, Development, and Demonstration Act of 1976. The Program has since evolved in response to new legislation and interests. Its mission now includes three major activity categories; advancement of Electric Vehicle (EV) technologies, development of infrastructure elements needed to support significant EV use, and increasing public awareness and acceptance of EVs. The 13 Program participants, their geographic locations, and the principal thrusts of their efforts are identified. The EV inventories of each participant are summarized. This third quarter report (FY-94) will include a summary of activities from the previous three quarters. The report section sequence has been revised to provide a more easily seen program overview, and specific operator activities are now included.
Date: October 1, 1994
Creator: Kiser, D.M. & Brown, H.L.
Partner: UNT Libraries Government Documents Department

U.S. Department of Energy electric and hybrid vehicle Site Operator Program at Platte River Power Authority. Final report, July 3, 1991--August 31, 1996

Description: The Platte River Power Authority (Platte River) is a political subdivision of the state of Colorado, owned by the four municipalities of Fort Collins, Loveland, Longmont and Estes Park, Colorado. Platte River is a non-profit, publicly owned, joint-action agency formed to construct, operate and maintain generating plants, transmission systems and related facilities for the purpose of delivering to the four municipalities electric energy for distribution and resale. Platte River, as a participant in the US Department of Energy (DOE) Site Operator Program, worked to accomplish the Site Operator Program goals and objectives to field test and evaluate electric and electric-hybrid vehicles and electric vehicle systems in a real world application/environment. This report presents results of Platte River`s program (Program) during the five-years Platte River participated in the DOE Site Operator Program. Platte River participated in DOE Site Operator Program from July 3, 1991 through August 31, 1996. During its Program, Platte River conducted vehicle tests and evaluations, and electric vehicle demonstrations in the Front Range region of Northern Colorado. Platte River also investigated electric vehicle infrastructure issues and tested infrastructure components. Platte River`s Program objectives were as follows: evaluate the year round performance, operational costs, reliability, and life cycle costs of electric vehicles in the Front Range region of Northern Colorado; evaluate an electric vehicle`s usability and acceptability as a pool vehicle; test any design improvements or technological improvements on a component level that may be made available to PRPA and which can be retrofit into vehicles; and develop, test and evaluate, and demonstrate components to be used in charging electric vehicles.
Date: December 31, 1996
Creator: Emmert, R.A.
Partner: UNT Libraries Government Documents Department

Model refinement using transient response

Description: A method is presented for estimating uncertain or unknown parameters in a mathematical model using measurements of transient response. The method is based on a least squares formulation in which the differences between the model and test-based responses are minimized. An application of the method is presented for a nonlinear structural dynamic system. The method is also applied to a model of the Department of Energy armored tractor trailer. For the subject problem, the transient response was generated by driving the vehicle over a bump of prescribed shape and size. Results from the analysis and inspection of the test data revealed that a linear model of the vehicle`s suspension is not adequate to accurately predict the response caused by the bump.
Date: December 1, 1997
Creator: Dohrmann, C.R. & Carne, T.G.
Partner: UNT Libraries Government Documents Department

Aerodynamic Design Criteria for Class 8 Heavy Vehicles Trailer Base Devices to Attain Optimum Performance

Description: Lawrence Livermore National Laboratory (LLNL) as part of its Department of Energy (DOE), Energy Efficiency and Renewable Energy (EERE), and Vehicle Technologies Program (VTP) effort has investigated class 8 tractor-trailer aerodynamics for many years. This effort has identified many drag producing flow structures around the heavy vehicles and also has designed and tested many new active and passive drag reduction techniques and concepts for significant on the road fuel economy improvements. As part of this effort a database of experimental, computational, and conceptual design for aerodynamic drag reduction devices has been established. The objective of this report is to provide design guidance for trailer base devices to improve their aerodynamic performance. These devices are commonly referred to as boattails, base flaps, tail devices, and etc. The information provided here is based on past research and our most recent full-scale experimental investigations in collaboration with Navistar Inc. Additional supporting data from LLNL/Navistar wind tunnel, track test, and on the road test will be published soon. The trailer base devices can be identified by 4 flat panels that are attached to the rear edges of the trailer base to form a closed cavity. These devices have been engineered in many different forms such as, inflatable and non-inflatable, 3 and 4-sided, closed and open cavity, and etc. The following is an in-depth discussion with some recommendations, based on existing data and current research activities, of changes that could be made to these devices to improve their aerodynamic performance. There are 6 primary factors that could influence the aerodynamic performance of trailer base devices: (1) Deflection angle; (2) Boattail length; (3) Sealing of edges and corners; (4) 3 versus 4-sided, Position of the 4th plate; (5) Boattail vertical extension, Skirt - boattail transition; and (6) Closed versus open cavity.
Date: December 13, 2010
Creator: Salari, K & Ortega, J
Partner: UNT Libraries Government Documents Department

Application of the New City-Suburban Heavy Vehicle Route (CSHVR) to Truck Emissions Characterization

Description: Speed-time and video data were tractor-trailers performing local deliveries in logged for Akron, OH. and Richmond, VA. in order to develop an emissions test schedule that represented real truck use. The data bank developed using these logging techniques was used to create a Yard cycle, a Freeway cycle and a City-Suburban cycle by the concatenation of microtrips. The City-Suburban driving cycle was converted to a driving route, in which the truck under test would perform at maximum acceleration during certain portions of the test schedule. This new route was used to characterize the emissions of a 1982 Ford tractor with a Cummins 14 liter, 350 hp engine and a 1998 International tractor with a Cummins 14 liter, 435 hp engine. Emissions levels were found to be repeatable with one driver and the drier-to-driver variation of NO{sub x} was under 4%, although the driver-to driver variations of CO and PM were higher. Emissions levels of NO{sub x} for the Ford tractor at a test weight of 46,400 lb. u sing the CSHVR were comparable with values obtained using the WVU 5 mile route and the EPA Urban Dynamometer Driving Schedule for Heavy Duty Vehicles (''Test D''). The PM missions were slightly higher for the CSHVR than the 5 mile route and Test D. The effect of test weight on emissions, in units of mass/distance, was assessed using the International tractor with the CSHVR at 26,000, 36,000 and 46,400 lb. test weights. Variation of all regulated exhaust emissions was small between test weights, although the CO{sub 2} level reflected the additional energy used at higher weights. The small variation in regulated emissions may be attributed to the fact that in all three cases, the route called for full power operation of the vehicle, and that PM puff associated with gear shifting would ...
Date: May 3, 1999
Creator: Clark, Nigel N.; Daley, James J.; Nine, Ralph D. & Atkinson, Christopher M.
Partner: UNT Libraries Government Documents Department

Sunrayce 1995. Technical report

Description: From June 20-29, 1995, more than a thousand college and university students from across North America tested their solar cars and strategies against the environment in Sunrayce 95. The 1,250-mile race, from Indiana to Colorado, is the third in a series of collegiate solar-car races across the United States. The tradition began in 1990 with the GM Sunrayce USA from Florida to Michigan. In 1993, the tradition continued as 34 solar cars raced more than 1,100 miles from Texas to Minnesota in Sunrayce 93. The U.S. Department of Energy, General Motors Corporation, and other organizations teamed together in a unique partnership between government and industry to sponsor Sunrayce 95. Their goal was to make learning exciting and relevant to today`s concerns and to demonstrate that brain power is more important than horsepower.
Date: May 1, 1996
Creator: King, R.; Stafford, B. & Tamai, G.
Partner: UNT Libraries Government Documents Department

Cooperative Research and Development Agreement between the California Air Resources Board and Lockheed Martin Idaho Technologies Company. Final report

Description: This report summarizes the activities under a Cooperative Research and Development Agreement (CRADA) between Lockheed-Martin Idaho Technologies Company (LMITCO) and the California Air Resources Board (CARB). The activities were performed at the Idaho National Engineering and Environmental Laboratory (INEEL) between June 1995 and December 1997. Work under this agreement was concentrated in two task areas as defined in the California Air Resources Board`s contract number 94-908 having an approval date of June 9, 1995: Task 1--EV and HEV Vehicle Testing and Assessment and Task 4--Advanced Battery Testing.
Date: April 1998
Creator: Cole, G. H.
Partner: UNT Libraries Government Documents Department

Analytical and experimental assessment of heavy truck ride

Description: This study is the second phase in a combined analytical and experimental effort to characterize and improve the ride quality of the Department of Energy tractor/trailer. The discussion includes a brief overview of the finite element model of the vehicle and experimental road and modal test results. A novel system identification approach is used, employing both lab-based modal tests, and modal data derived using the Natural Excitation Technique (NExT), a scheme that utilizes the roadway surface as a natural forcing function. The use of a cab isolation system is investigated with the computer model for purposes of improving the ride quality of the vehicle. To validate these analytical predictions, an engineering prototype vehicle was developed, which included a cab isolation system, to experimentally assess ride quality. Ride quality improvements due to the addition of the isolation system are then assessed both experimentally and analytically, and the results are compared.
Date: December 1997
Creator: Field, R. V., Jr.; Hurtado, J. E. & Carne, T. G.
Partner: UNT Libraries Government Documents Department

A Long Term Field Emissions Study of Natural Gas Fueled Refuse Haulers in New York City

Description: New York City Department of Sanitation has operated natural gas fueled refuse haulers in a pilot study: a major goal of this study was to compare the emissions from these natural gas vehicles with their diesel counterparts. The vehicles were tandem axle trucks with GVW (gross vehicle weight) rating of 69,897 pounds. The primary use of these was for street collection and transporting the refuse to a landfill. West Virginia University Transportable Heavy Duty Emissions Testing Laboratories have been engaged in monitoring the tailpipe emissions from these trucks for seven-years. In the later years of testing the hydrocarbons were speciated for non-methane and methane components. Six of these vehicles employed the older technology (mechanical mixer) Cummins L-10 lean burn natural gas engines. Five trucks were equipped with electronically controlled Detroit Diesel Series 50 lean burn engines, while another five were powered by Caterpillar stoichiometric burn 3306 natural gas engines, The Ca terpillar engines employed an exhaust oxygen sensor feedback and three way catalysts. Since the refuse haulers had automatic Allison transmissions, and since they were employed in stop-and-go city service, initial emissions measurements were made using the Central Business Cycle (SAE Jl376) for buses at 42,000 pound test weight. Some additional measurements were made using an ad hoc cycle that has been designed to be more representative of the real refuse hauler use that included several compaction cycles. The Cummins powered natural gas vehicles showed oxides of nitrogen and carbon monoxide emission variations typically associated with variable fuel mixer performance. In the first Year of testing, the stoichiometric Caterpillar engines yielded low emission levels, but in later years two of these refuse haulers had high carbon monoxide attributed to failure of the feedback system. For example, carbon monoxide on these two vehicles rose from 1.4 g/mile and 10 g/mile in ...
Date: October 19, 1998
Creator: Clark, Nigel N.; Rapp, Byron l.; Gautam, Mridul; Wang, Wenguang & Lyons, Donald W.
Partner: UNT Libraries Government Documents Department

United States Department of Energy`s electric and hybrid vehicle site operator program. Final report, April 1991--September 1996

Description: Drivers in San Juan County, which, is comprised of islands making for short distances on rural (low speed limits) roads, found that present day electric vehicle technology can work in certain applications. An honest, accurate appraisal of the expectations of the vehicle is essential. When needs and capabilities are able to match up, then successful ownership and operation can occur. Today`s EV technology can accomplish certain driving tasks. Careful, honest analysis what is expected of the car can lead to a rewarding EV driving experience. Providing recharge locations in the community proved essential of the peace of mind of the EV driver. Since heating and air conditioning represent electric loads whose reduces range, a moderate to warm year round climate is best for today`s EV. Also, even limited solar recharging has been determined to improve battery pack life.
Date: November 6, 1997
Partner: UNT Libraries Government Documents Department

Remote monitoring of emissions using on-vehicle sensing and vehicle to roadside communications

Description: Recent developments in on-vehicle electronics makes practical remote monitoring of vehicle emissions compliance with CARB and EPA regulations. A system consisting of emission controls malfunction sensors, an on-board computer (OBC), and vehicle-to-roadside communications (VRC) would enable enforcement officials to remotely and automatically detect vehicle out-of-compliance status. Remote sensing could be accomplished at highway speeds as vehicles pass a roadside RF antenna and reader unit which would interrogate the on- vehicle monitoring and recording system. This paper will focus on the hardware system components require to achieve this goal with special attention to the VRC; a key element for remote monitoring. this remote sensing concept piggybacks on the development of inexpensive VRC equipment for automatic vehicle identification for electronic toll collection and intelligent transportation applications. Employing an RF transponder with appropriate interface to the OBC and malfunction sensors, a practical monitoring system can be developed with potentially important impact on air quality and enforcement. With such a system in place, the current -- and costly and ineffective -- emission control strategy of periodic smog checking could be replaced or modified.
Date: June 1, 1995
Creator: Davis, D.T.
Partner: UNT Libraries Government Documents Department

Demonstration and evaluation of plastic bag streamlining on highway trucks for drag reduction and energy savings. Final report

Description: Highway tests on a tractor-trailer with and without a rear-door drag reduction device have demonstrated a 13 horse-power savings for an 88'' x 94'' rear door at a vehicle speed of 55 mph. Greater savings would be realized for larger trailer door sizes and higher highway speeds. Implementation of such devices on high-use vehicles would provide a payback period of less than a year for installation of rear-door drag reduction devices.
Date: March 1, 1982
Creator: Carden, A.E.
Partner: UNT Libraries Government Documents Department

Emissions from Trucks using Fischer-Tropsch Diesel Fuel

Description: The Fischer-Tropsch (F-T) catalytic conversion process can be used to synthesize diesel fuels from a variety of feedstocks, including coal, natural gas and biomass. Synthetic diesel fuels can have very low sulfur and aromatic content, and excellent autoignition characteristics. Moreover, Fischer-Tropsch diesel fuels may also be economically competitive with California B- diesel fuel if produced in large volumes. overview of Fischer-Tropsch diesel fuel production and engine emissions testing is presented. Previous engine laboratory tests indicate that F-T diesel is a promising alternative fuel because it can be used in unmodified diesel engines, and substantial exhaust emissions reductions can be realized. The authors have performed preliminary tests to assess the real-world performance of F-T diesel fuels in heavy-duty trucks. Seven White-GMC Class 8 trucks equipped with Caterpillar 10.3 liter engines were tested using F-T diesel fuel. Vehicle emissions tests were performed using West Virginia University's unique transportable chassis dynamometer. The trucks were found to perform adequately on neat F-T diesel fuel. Compared to a California diesel fuel baseline, neat F-T diesel fuel emitted about 12% lower oxides of nitrogen (NOx) and 24% lower particulate matter over a five-mile driving cycle.
Date: October 19, 1998
Creator: Norton, Paul; Vertin, Keith; Bailey, Brent; Clark, Nigel N.; Lyons, Donald W.; Goguen, Stephen et al.
Partner: UNT Libraries Government Documents Department

Ford F-250 Fact Sheet: Bi-fuel propane pickup

Description: The U.S. Department of Energy (DOE) is promoting the use of alternative fuels and alternative fuel vehicles (AFVs). To support this activity, DOE has directed the National Renewable Energy Laboratory (NREL) to conduct projects to evaluate the performance and acceptability of light-duty AFVs. A 1999 F-250 bi-fuel propane pickup was run through a series of tests while operating on LPB and gasoline. The tests are explained briefly in this fact sheet.
Date: December 27, 1999
Creator: Eudy, L.
Partner: UNT Libraries Government Documents Department

Field Operations Program - U.S. Postal Service - Fountain Valley Electric Carrier Route Vehicle Testing

Description: The United States Postal Service (USPS) has ordered 500 light-duty electric carrier route vehicles (ECRV) mostly for their delivery carriers to use in several California locations. The 500 ECRVs have been defined as a demonstration fleet to support a decision of potentially ordering 5,500 additional ECRVs. Several different test methods are being used by the USPS to evaluate the 500-vehicle deployment. One of these test methods is the ECRV Customer Acceptance Test Program at Fountain Valley, California. Two newly manufactured ECRVs were delivered to the Fountain Valley Post Office and eighteen mail carriers primarily drove the ECRVs on ''park and loop'' mail delivery routes for a period of 2 days each. This ECRV testing consisted of 36 route tests, 18 tests per vehicle. The 18 mail carriers testing the ECRVs were surveyed for the opinions on the performance of the ECRVs. The U.S. Department of Energy, through its Field Operations Program, is supporting the USPS's ECRV testing activities both financially and with technical expertise. As part of this support, Field Operations Program personnel at the Idaho National Engineering and Environmental Laboratory have compiled this report based on the data generated by the USPS and its testing contractor (Ryerson, Master and Associates, Inc.) During the 36 route tests, the two test vehicles were driven a total of 474 miles, averaging 13 mile per test. The distance of the 36 route tests ranged from 4 to 34 miles. Both miles driven and State-of-Charge (SOC) data was collected for only 28 of the route tests. During these 28 tests, the ECRVs were driven a total of 447 miles. The SOC used during the 28 tests averaged a 41% decrease and the average distance driven was 16 miles. This suggests that a 16-mile route uses almost half of the ECRV's battery energy. The 18 ...
Date: January 21, 2002
Creator: Francfort, J.E.
Partner: UNT Libraries Government Documents Department

On-the-road performance tests of electric test vehicle for correlation with road load simulator

Description: A special purpose dynamometer (Road Load Simulator) is being used at NASA Lewis Research Center to test and evaluate electric vehicle propulsion systems developed under DOE's Electric and Hybrid Vehicle Program. To improve correlation between system tests on the Road Load Simulator and on the road, similar performance tests are being conducted using the same vehicle. The results of track tests on the Lewis electric propulsion system test vehicle are described in this report. The tests include range at constant speeds and over SAE J227a driving cycles, maximum accelerations, maximum gradability, and tire rolling resistance determination. Road power requirements and energy consumption were also determined from coast-down tests.
Date: August 1, 1982
Creator: Dustin, M.O. & Slavik, R.J.
Partner: UNT Libraries Government Documents Department