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Case Study of the California Cement Industry

Description: California is the largest cement producing state in theU.S., accounting for between 10 percent and 15 percent of U.S. cementproduction and cement industry employment. The cement industry inCalifornia consists of 31 sites that consume large amounts of energy,annually: 1,600 GWh of electricity, 22 million therms of natural gas, 2.3million tons of coal, 0.25 tons of coke, and smaller amounts of wastematerials, including tires. The case study summarized in this paperfocused on providing background information, an assessment ofenergy-efficiency opportunities and barriers, and program recommendationsthat can be used by program planners to better target products to thecement industry. The primary approach to this case study involvedwalk-through surveys of customer facilities and in depth interviews withcustomer decision makers and subsequent analysis of collected data. Inaddition, a basic review of the cement production process was developed,and summary cement industry energy and economic data were collected, andanalyzed. The analysis of secondary data provides background informationon the cement industry and identification of potential energy-efficiencyopportunities. The interviews provide some understanding of the customerperspective about implementation of energy-efficiencyprojects.
Date: May 1, 2005
Creator: Coito, Fred; Powell, Frank; Worrell, Ernst; Price, Lynn & Friedmann, Rafael
Partner: UNT Libraries Government Documents Department

Can Deployment of Renewable Energy and Energy Efficiency PutDownward Pressure on Natural Gas Prices

Description: High and volatile natural gas prices have increasingly led to calls for investments in renewable energy and energy efficiency. One line of argument is that deployment of these resources may lead to reductions in the demand for and price of natural gas. Many recent U.S.-based modeling studies have demonstrated that this effect could provide significant consumer savings. In this article we evaluate these studies, and benchmark their findings against economic theory, other modeling results, and a limited empirical literature. We find that many uncertainties remain regarding the absolute magnitude of this effect, and that the reduction in natural gas prices may not represent an increase in aggregate economic wealth. Nonetheless, we conclude that many of the studies of the impact of renewable energy and energy efficiency on natural gas prices appear to have represented this effect within reason, given current knowledge. These studies specifically suggest that a 1% reduction in U.S. natural gas demand could lead to long-term average wellhead price reductions of 0.8% to 2%, and that each megawatt-hour of renewable energy and energy efficiency may benefit natural gas consumers to the tune of at least $7.5 to $20.
Date: June 1, 2005
Creator: Wiser, Ryan & Bolinger, Mark
Partner: UNT Libraries Government Documents Department

Comparing Price Forecast Accuracy of Natural Gas Models andFutures Markets

Description: The purpose of this article is to compare the accuracy of forecasts for natural gas prices as reported by the Energy Information Administration's Short-Term Energy Outlook (STEO) and the futures market for the period from 1998 to 2003. The analysis tabulates the existing data and develops a statistical comparison of the error between STEO and U.S. wellhead natural gas prices and between Henry Hub and U.S. wellhead spot prices. The results indicate that, on average, Henry Hub is a better predictor of natural gas prices with an average error of 0.23 and a standard deviation of 1.22 than STEO with an average error of -0.52 and a standard deviation of 1.36. This analysis suggests that as the futures market continues to report longer forward prices (currently out to five years), it may be of interest to economic modelers to compare the accuracy of their models to the futures market. The authors would especially like to thank Doug Hale of the Energy Information Administration for supporting and reviewing this work.
Date: June 30, 2005
Creator: Wong-Parodi, Gabrielle; Dale, Larry & Lekov, Alex
Partner: UNT Libraries Government Documents Department

Balancing Cost and Risk: The Treatment of Renewable Energy inWestern Utility Resource Plans

Description: Markets for renewable electricity have grown significantly in recent years, motivated in part by federal tax incentives and in part by state renewables portfolio standards and renewable energy funds. State renewables portfolio standards, for example, motivated approximately 45% of the 4,300 MW of wind power installed in the U.S. from 2001 through 2004, while renewable energy funds supported an additional 15% of these installations. Despite the importance of these state policies, a less widely recognized driver for renewable energy market growth is poised to also play an important role in the coming years: utility integrated resource planning (IRP). Formal resource planning processes have re-emerged in recent years as an important tool for utilities and regulators, particularly in regions where retail competition has failed to take root. In the western United States, recent resource plans contemplate a significant amount of renewable energy additions. These planned additions - primarily coming from wind power - are motivated by the improved economics of wind power, a growing acceptance of wind by electric utilities, and an increasing recognition of the inherent risks (e.g., natural gas price risk, environmental compliance risk) in fossil-based generation portfolios. The treatment of renewable energy in utility resource plans is not uniform, however. Assumptions about the direct and indirect costs of renewable resources, as well as resource availability, differ, as do approaches to incorporating such resources into the candidate portfolios that are analyzed in utility IRPs. The treatment of natural gas price risk, as well as the risk of future environmental regulations, also varies substantially. How utilities balance expected portfolio cost versus risk in selecting a preferred portfolio also differs. Each of these variables may have a substantial effect on the degree to which renewable energy contributes to the preferred portfolio of each utility IRP. This article, which is based on ...
Date: September 1, 2005
Creator: Wiser, Ryan & Bolinger, Mark
Partner: UNT Libraries Government Documents Department

Laboratory measurements on core-scale sediment/hydrate samples topredice reservoir behavior

Description: Measurements on hydrate-bearing laboratory and field samplesare necessary in order to provide realistic bounds on parameters used innumerically modeling the production of natural gas from hydrate-bearingreservoirs. The needed parameters include thermal conductivity,permeability, relative permeability-saturation(s) relationships, andcapillary pressure-saturation(s) relationships. We have developed atechnique to make hydrate-bearing samples ranging in scale from coreplug-size to core-size in the laboratory to facilitate making thesemeasurements. In addition to pressure and temperature measurements, weuse x-ray computed tomography scanning to provide high-resolution dataproviding insights on processes occurring in our samples. Several methodsare available to make gas hydrates in the laboratory, and we expect thatthe method used to make the hydrate will impact the behavior of thehydrate sample, and the parameters measured.
Date: November 2, 2005
Creator: Kneafsey, Timothy J.; Seol, Yongkoo; Moridis, George J.; Tomutsa,Liviu & Freifeld, Barry M.
Partner: UNT Libraries Government Documents Department

Scenarios for Benefits Analysis of Energy Research, Development,Demonstration and Deployment

Description: For at least the last decade, evaluation of the benefits of research, development, demonstration, and deployment (RD3) by the U.S. Department of Energy has been conducted using deterministic forecasts that unrealistically presume we can precisely foresee our future 10, 25,or even 50 years hence. This effort tries, in a modest way, to begin a process of recognition that the reality of our energy future is rather one rife with uncertainty. The National Energy Modeling System (NEMS) is used by the Department of Energy's Office of Energy Efficiency and Renewable Energy (EE) and Fossil Energy (FE) for their RD3 benefits evaluation. In order to begin scoping out the uncertainty in these deterministic forecasts, EE and FE designed two futures that differ significantly from the basic NEMS forecast. A High Fuel Price Scenario and a Carbon Cap Scenario were envisioned to forecast alternative futures and the associated benefits. Ernest Orlando Lawrence Berkeley National Laboratory (LBNL) implemented these scenarios into its version of NEMS,NEMS-LBNL, in late 2004, and the Energy Information Agency created six scenarios for FE in early 2005. The creation and implementation of the EE-FE scenarios are explained in this report. Both a Carbon Cap Scenario and a High Fuel Price Scenarios were implemented into the NEMS-LBNL. EIA subsequently modeled similar scenarios using NEMS. While the EIA and LBNL implementations were in some ways rather different, their forecasts do not significantly diverge. Compared to the Reference Scenario, the High Fuel Price Scenario reduces energy consumption by 4 percent in 2025, while in the EIA fuel price scenario (known as Scenario 4) reduction from its corresponding reference scenario (known as Scenario 0) in 2025 is marginal. Nonetheless, the 4 percent demand reduction does not lead to other cascading effects that would significantly differentiate the two scenarios. The LBNL and EIA carbon scenarios ...
Date: September 7, 2005
Creator: Gumerman, Etan & Marnay, Chris
Partner: UNT Libraries Government Documents Department

Active Control for Statistically Stationary Turbulent PremixedFlame Simulations

Description: The speed of propagation of a premixed turbulent flame correlates with the intensity of the turbulence encountered by the flame. One consequence of this property is that premixed flames in both laboratory experiments and practical combustors require some type of stabilization mechanism to prevent blow-off and flashback. The stabilization devices often introduce a level of geometric complexity that is prohibitive for detailed computational studies of turbulent flame dynamics. Furthermore, the stabilization introduces additional fluid mechanical complexity into the overall combustion process that can complicate the analysis of fundamental flame properties. To circumvent these difficulties we introduce a feedback control algorithm that allows us to computationally stabilize a turbulent premixed flame in a simple geometric configuration. For the simulations, we specify turbulent inflow conditions and dynamically adjust the integrated fueling rate to control the mean location of the flame in the domain. We outline the numerical procedure, and illustrate the behavior of the control algorithm on methane flames at various equivalence ratios in two dimensions. The simulation data are used to study the local variation in the speed of propagation due to flame surface curvature.
Date: August 30, 2005
Creator: Bell, J.B.; Day, M.S.; Grcar, J.F. & Lijewski, M.J.
Partner: UNT Libraries Government Documents Department

Sequestration of Carbon Dioxide with Enhanced Gas Recovery-CaseStudy Altmark, North German Basin

Description: Geologic carbon dioxide storage is one strategy for reducingCO2 emissions into the atmosphere. Depleted natural gas reservoirs are anobvious target for CO2 storage due to their proven record of gascontainment. Germany has both large industrial sources of CO2 anddepleting gas reservoirs. The purpose of this report is to describe theanalysis and modeling performed to investigate the feasibility ofinjecting CO2 into nearly depleted gas reservoirs in the Altmark area inNorth Germany for geologic CO2 storage with enhanced gasrecovery.
Date: October 12, 2005
Creator: Rebscher, Dorothee & Oldenburg, Curtis M.
Partner: UNT Libraries Government Documents Department

Microturbine Economic Competitiveness: A Study of Two PotentialAdopters

Description: This project evaluates what $/kW subsidy on microturbines (MT's) makes them economically competitive with natural gas internal combustion engines (ICE's). The Distributed Energy Resources Customer Adoption Model (DER-CAM) is used to determine least cost solutions, including distributed generation (DG) investment and operation, to sites' energy demands. The first site considered is a hospital in New York City. The small hospital (90 beds) has a peak electric load (including cooling) of 1200 kW, with heat loads comparable to electric loads. Consolidated Edison electricity and natural gas tariffs for 2003 are used. A 60% minimum DG system efficiency is imposed on DG operation to avoid the standby tariff, which is less amenable to DG than the parent tariff. The second site considered is the Naval Base Ventura County commissary in Southern California. The commissary has 13,000 m{sup 2} of floor space and contains a large retail store, supermarket, food court, and other small businesses. The site peak electric load (including cooling) is 1050 kW. Electricity and natural gas supply are from direct access contracts, and delivery service is provided by Southern California Edison and Southern California Gas, respectively. 2003 supply and delivery rates are used.
Date: December 31, 2005
Creator: Firestone, Ryan & Marnay, Chris
Partner: UNT Libraries Government Documents Department

Geologic Storage of Greenhouse Gases: Multiphase andNon-isothermal Effects, and Implications for Leakage Behavior

Description: Storage of greenhouse gases, primarily CO2, in geologic formations has been proposed as a means by which atmospheric emissions of such gases may be reduced (Bachu et al., 1994; Orr, 2004). Possible storage reservoirs currently under consideration include saline aquifers, depleted or depleting oil and gas fields, and unmineable coal seams (Baines and Worden, 2004). The amount of CO2 emitted from fossil-fueled power plants is very large, of the order of 30,000 tons per day (10 million tons per year) for a large 1,000 MW coal-fired plant (Hitchon,1996). In order to make a significant impact on reducing emissions, very large amounts of CO2 would have to be injected into subsurface formations, resulting in CO2 disposal plumes with an areal extent of order 100 km2 or more (Pruess et al., 2003). It appears inevitable, then, that such plumes will encounter imperfections in caprocks, such as fracture zones or faults, that would allow CO2 to leak from the primary storage reservoir. At typical subsurface conditions of temperature and pressure, CO2 is always less dense than aqueous fluids; thus buoyancy forces will tend to drive CO2 upward, towards the land surface, whenever adequate (sub-)vertical permeability is available. Upward migration of CO2 could also occur along wells, including pre-existing wells in sedimentary basins where oil and gas exploration and production may have been conducted (Celia et al., 2004), or along wells drilled as part of a CO2 storage operation. Concerns with leakage of CO2 from a geologic storage reservoir include (1) keeping the CO2 contained and out of the atmosphere, (2) avoiding CO2 entering groundwater aquifers, (3)asphyxiation hazard if CO2 is released at the land surface, and (4) the possibility of a self-enhancing runaway discharge, that may culminate in a ''pneumatic eruption'' (Giggenbach et al., 1991). The manner in which CO2 may leak from ...
Date: August 5, 2005
Creator: Pruess, Karsten
Partner: UNT Libraries Government Documents Department

Health, Safety, and Environmental Screening and Ranking Frameworkfor Geologic CO2 Storage Site Selection

Description: This report describes a screening and ranking framework(SRF) developed to evaluate potential geologic carbon dioxide (CO2) storage sites on the basis of health, safety, and environmental (HSE) risk arising from possible CO2 leakage. The approach is based on the assumption that HSE risk due to CO2 leakage is dependent on three basic characteristics of a geologic CO2 storage site: (1) the potential for primary containment by the target formation; (2) the potential for secondary containment if the primary formation leaks; and (3) the potential for attenuation and dispersion of leaking CO2 if the primary formation leaks and secondary containment fails. The framework is implemented in a spreadsheet in which users enter numerical scores representing expert opinions or general information available from published materials along with estimates of uncertainty to evaluate the three basic characteristics in order to screen and rank candidate sites. Application of the framework to the Rio Visa Gas Field, Ventura Oil Field, and Mammoth Mountain demonstrates the approach. Refinements and extensions are possible through the use of more detailed data or model results in place of property proxies. Revisions and extensions to improve the approach are anticipated in the near future as it is used and tested by colleagues and collaborators.
Date: September 19, 2005
Creator: Oldenburg, Curtis M.
Partner: UNT Libraries Government Documents Department

Advanced Resources for Catalysis Science; Recommendations for a National Catalysis Research Institute

Description: Catalysis is one of the most valuable contributors to our economy and historically an area where the United States has enjoyed, but is now losing, international leadership. While other countries are stepping up their work in this area, support for advanced catalysis research and development in the U.S. has diminished. Yet, more than ever, innovative and improved catalyst technologies are imperative for new energy production processes to ease our dependence on imported resources, for new energy-efficient and environmentally benign chemical production processes, and for new emission reduction technologies to minimize the environmental impact of an active and growing economy. Addressing growing concerns about the future direction of U.S. catalysis science, experts from the catalysis community met at a workshop to determine and recommend advanced resources needed to address the grand challenges for catalysis research and development. The workshop's primary conclusion: To recapture our position as the leader in catalysis innovation and practice, and promote crucial breakthroughs, the U.S. must establish one or more well-funded and well-equipped National Catalysis Research Institutes competitively selected, centered in the national laboratories and, by charter, networked to other national laboratories, universities, and industry. The Institute(s) will be the center of a national collaboratory that gives catalysis researchers access to the most advanced techniques available in the scientific enterprise. The importance of catalysis to our energy, economic, and environmental security cannot be overemphasized. Catalysis is a vital part of our core industrial infrastructure, as it is integral to chemical processing and petroleum refining, and is critical to proposed advances needed to secure a sustainable energy future. Advances in catalysis could reduce our need for foreign oil by making better use of domestic carbon resources, for example, allowing cost-effective and zero emission conversion of coal into transportation fuels. No matter what energy sources are being considered (oil, ...
Date: October 5, 2005
Creator: Peden, Charles HF. & Ray, Douglas
Partner: UNT Libraries Government Documents Department

Improving Dryer and Press Efficiencies Through Combustion of Hydrocarbon Emissions

Description: Emission control devices on dryers and presses have been legislated into the industry, and are now an integral part of the drying system. These devices consume large quantities of natural gas and electricity and down-sizing or eliminating them will provide major energy savings. The principal strategy taken here focuses on developing process changes that should minimize (and in some cases eliminate) the need for controls. A second approach is to develop lower-cost control options. It has been shown in laboratory and full-scale work that Hazardous Air Pollutants (HAPs) emerge mainly at the end of the press cycle for particleboard, and, by extension, to other prod-ucts. Hence, only the air associated with this point of the cycle need be captured and treated. A model for estimating terpene emissions in the various zones of veneer dryers has been developed. This should allow the emissions to be concentrated in some zones and minimized in others, so that some of the air could be directly released without controls. Low-cost catalysts have been developed for controlling HAPs from dryers and presses. Catalysts conventionally used for regenerative catalytic oxidizers can be used at much lower temperatures for treating press emissions. Fluidized wood ash is an especially inexpensive mate-rial for efficiently reducing formaldehyde in dryer emissions. A heat transfer model for estimating pinene emissions from hot-pressing strand for the manufacture of flakeboard has been constructed from first principles and validated. The model shows that most of the emissions originate from the 1-mm layer of wood adjoining the platen surface. Hence, a simple control option is to surface a softwood mat with a layer of hardwood prior to pressing. Fines release a disproportionate large quantity of HAPs, and it has been shown both theo-retically and in full-scale work that particles smaller than 400 µm are principally responsible. Georgia-Pacific ...
Date: October 31, 2005
Creator: Banerjee, Sujit
Partner: UNT Libraries Government Documents Department

High Efficiency Liquid-Desiccant Regenerator for Air Conditioning and Industrial Drying

Description: Over 2 quads of fossil fuels are used each year for moisture removal. This includes industrial and agricultural processes where feedstocks and final products must be dried, as well as comfort conditioning of indoor spaces where the control of humidity is essential to maintaining healthy, productive and comfortable working conditions. Desiccants, materials that have a high affinity for water vapor, can greatly reduce energy use for both drying and dehumidification. An opportunity exists to greatly improve the competitiveness of advanced liquid-desiccant systems by increasing the efficiency of their regenerators. It is common practice within the chemical process industry to use multiple stage boilers to improve the efficiency of thermal separation processes. The energy needed to regenerate a liquid desiccant, which is a thermal separation process, can also be reduced by using a multiple stage boiler. In this project, a two-stage regenerator was developed in which the first stage is a boiler and the second stage is a scavenging-air regenerator. The only energy input to this regenerator is the natural gas that fires the boiler. The steam produced in the boiler provides the thermal energy to run the second-stage scavenging-air regenerator. This two-stage regenerator is referred to as a 1?-effect regenerator. A model of the high-temperature stage of a 1?-effect regenerator for liquid desiccants was designed, built and successfully tested. At nominal operating conditions (i.e., 2.35 gpm of 36% lithium chloride solution, 307,000 Btu/h firing rate), the boiler removed 153 lb/h of water from the desiccant at a gas-based efficiency of 52.9 % (which corresponds to a COP of 0.95 when a scavenging-air regenerator is added). The steam leaving the boiler, when condensed, had a solids concentration of less than 10 ppm. This low level of solids in the condensate places an upper bound of about 6 lb per year for ...
Date: December 19, 2005
Creator: Lowenstein, Andrew
Partner: UNT Libraries Government Documents Department

Dilute Oxygen Combustion Phase 2 Final Report

Description: A novel burner, in which fuel (natural gas) and oxidant (oxygen or air) are separately injected into a furnace, shows promise for achieving very low nitrogen oxide(s) (NOx) emissions for commercial furnace applications. The dilute oxygen combustion (DOC) burner achieves very low NOx through in-furnace dilution of the oxidant stream prior to combustion, resulting in low flame temperatures, thus inhibiting thermal NOx production. The results of a fundamental and applied research effort on the development of the DOC burner are presented. In addition, the results of a market survey detailing the potential commercial impact of the DOC system are disclosed. The fundamental aspects of the burner development project involved examining the flame characteristics of a natural gas turbulent jet in a high-temperature (~1366 K) oxidant (7-27% O2 vol. wet). Specifically, the mass entrainment rate, the flame lift-off height, the velocity field and major species field of the jet were evaluated as a function of surrounding-gas temperature and composition. The measured entrainment rate of the fuel jet decreased with increasing oxygen content in the surrounding high-temperature oxidant, and was well represented by the d+ scaling correlation found in the literature. The measured flame lift-off height decreased with increasing oxygen content and increasing temperature of the surrounding gas. An increase in surrounding-gas oxygen content and/or temperature inhibited the velocity decay within the jet periphery as a function of axial distance as compared to isothermal turbulent jets. However, the velocity measurements were only broadly represented by the d+ scaling correlation. Several DOC burner configurations were tested in a laboratory-scale furnace at a nominal firing rate of 185 kW (~0.63 MMBtu/h). The flue gas composition was recorded as a function of furnace nitrogen content, furnace temperature, burner geometric arrangement, firing rate, and fuel injection velocity. NOx emissions increased with increasing furnace nitrogen content and ...
Date: September 30, 2005
Creator: Ryan, H.M.; Riley, M.F. & Kobayashi, H.
Partner: UNT Libraries Government Documents Department

DIRECT DECOMPOSITION OF METHANE TO HYDROGEN ON METAL LOADED ZEOLITE CATALYST

Description: The manufacture of hydrogen from natural gas is essential for the production of ultra clean transportation fuels. Not only is hydrogen necessary to upgrade low quality crude oils to high-quality, low sulfur ultra clean transportation fuels, hydrogen could eventually replace gasoline and diesel as the ultra clean transportation fuel of the future. Currently, refinery hydrogen is produced through the steam reforming of natural gas. Although efficient, the process is responsible for a significant portion of refinery CO2 emissions. This project is examining the direct catalytic decomposition of methane as an alternative to steam reforming. The energy required to produce one mole of hydrogen is slightly lower and the process does not require water-gas-shift or pressure-swing adsorption units. The decomposition process does not produce CO2 emissions and the product is not contaminated with CO -- a poison for PEM fuel cells. In this work we examined the direct catalytic decomposition of methane over a metal modified zeolite catalyst and the recovery of catalyst activity by calcination. A favorable production of hydrogen was obtained, when compared with previously reported nickel-zeolite supported catalysts. Reaction temperature had a strong influence on catalyst activity and on the type of carbon deposits. The catalyst utilized at 873 and 973 K could be regenerated without any significant loss of activity, however the catalyst utilized at 1073 K showed some loss of activity after regeneration.
Date: August 1, 2005
Creator: Petkovic, Lucia M.; Ginosar, Daniel M.; Burch, Kyle C. & Rollins, Harry W.
Partner: UNT Libraries Government Documents Department

Hydrogen Reduction of Ferric Ions for Use in Copper Electrowinning

Description: The conventional copper electrowinning process uses the water hydrolysis reaction as the anodic source of electrons. However this reaction generates acid mist and requires large quantities of energy. In order to improve energy efficiency and avoid acid mist, an alternative anodic reaction of ferrous ion oxidation has been proposed. This reaction does not involve evolution of acid mist and can be carried out at a lower cell voltage than the conventional process. However, because ferrous ions are converted to ferric ions at the anode in this process, there is a need for reduction of ferric ions to ferrous ions to continue this process. The most promising method for this reduction is the use of hydrogen gas since the resulting byproduct acid can be used elsewhere in the process and, unlike other reductants, hydrogen does not introduce other species that need subsequent removal. Because the hydrogen reduction technology has undergone only preliminary lab scale testing, additional research is needed to evaluate its commercial potential. Two issues for this research are the potentially low mass transfer rate of hydrogen into the electrolyte stream because of its low solubility in water, and whether other gaseous reductants less expensive than hydrogen, such as natural gas or syngas, might work. In this study various reductants were investigated to carry out the reduction of ferric ions to ferrous ions using a simulated electrolyte solution recycled through a trickle bed reactor packed with catalyst. The gases tested as reductants were hydrogen, methane, carbon monoxide, and a 50/50 mixture of H2 and CO. Nitrogen was also tested as an inert control. These gases were tested because they are constituents in either natural gas or syngas. The catalysts tested were palladium and platinum. Two gas flow rates and five electrolyte flow rates were tested. Pure hydrogen was an effective ...
Date: January 1, 2005
Creator: Noah, Karl S.; Bruhn, Debby F.; Wey, John E. & Cherry, Robert S.
Partner: UNT Libraries Government Documents Department

INTEGRATED GASIFICATION COMBINED CYCLE PROJECT 2 MW FUEL CELL DEMONSTRATION

Description: With about 50% of power generation in the United States derived from coal and projections indicating that coal will continue to be the primary fuel for power generation in the next two decades, the Department of Energy (DOE) Clean Coal Technology Demonstration Program (CCTDP) has been conducted since 1985 to develop innovative, environmentally friendly processes for the world energy market place. The 2 MW Fuel Cell Demonstration was part of the Kentucky Pioneer Energy (KPE) Integrated Gasification Combined Cycle (IGCC) project selected by DOE under Round Five of the Clean Coal Technology Demonstration Program. The participant in the CCTDP V Project was Kentucky Pioneer Energy for the IGCC plant. FuelCell Energy, Inc. (FCE), under subcontract to KPE, was responsible for the design, construction and operation of the 2 MW fuel cell power plant. Duke Fluor Daniel provided engineering design and procurement support for the balance-of-plant skids. Colt Engineering Corporation provided engineering design, fabrication and procurement of the syngas processing skids. Jacobs Applied Technology provided the fabrication of the fuel cell module vessels. Wabash River Energy Ltd (WREL) provided the test site. The 2 MW fuel cell power plant utilizes FuelCell Energy's Direct Fuel Cell (DFC) technology, which is based on the internally reforming carbonate fuel cell. This plant is capable of operating on coal-derived syngas as well as natural gas. Prior testing (1992) of a subscale 20 kW carbonate fuel cell stack at the Louisiana Gasification Technology Inc. (LGTI) site using the Dow/Destec gasification plant indicated that operation on coal derived gas provided normal performance and stable operation. Duke Fluor Daniel and FuelCell Energy developed a commercial plant design for the 2 MW fuel cell. The plant was designed to be modular, factory assembled and truck shippable to the site. Five balance-of-plant skids incorporating fuel processing, anode gas oxidation, heat ...
Date: May 16, 2005
Creator: Energy, FuelCell
Partner: UNT Libraries Government Documents Department

INVESTIGATION OF PHASE AND EMULSION BEHAVIOR, SURFACTANT RETENTION, AND CONDENSATE RECOVERY FOR CONDENSATE/WATER/ETHANOL MIXTURES

Description: This final technical report describes work performed at Morehouse College under DOE Grant No. DE-FG26-02NT15447 during the period October 01, 2002 to September 30, 2005, which covers the total performance period of the project. During this period, work was conducted to characterize phase and emulsion behavior for ethylbenzene/water/ethanol system. Ethylbenzene that has the equivalent carbon number was used as the model condensate. Salinity scans were performed for 0, 5, 10, 20, 50, 100, 250, 500, and 1000 mM salt concentrations at room temperature to identify the optimal salinity and salinity intervals in which all phases coexisted. It was found that only two phases formed, and salinity has no significant effect in the volumes of the phases formed. Experiments were repeated at 30 C and observed salinity has no effect at higher temperatures as well. Following the salinity experiments, measurements were made with 10mM NaCl water for surfactant concentrations from 2 to 70 volume percent at room temperature. It was found that only two phases were formed upto 60 vol% concentration of the surfactant. Above 60 vol% surfactant, the mixture produced only a single phase. Experiments were repeated from 2 to 70 C and observed that temperature has no significant effect on the number of phases formed. At the temperatures and surfactant concentration tested, volume fraction of the aqueous bottom phase was found to be larger than that of the top phase. Electrical conductivity measurements were then conducted for bottom/top, and top/bottom conjugate pair phases of the ethylbenzene/water/ethanol system formed by mixing ethanol at various volume percentages including 2,10,33,and 56% while keeping the volumes of ethylbenzene and water the same in the mixture. Electrical conductivity of the bottom phase decreased as ethanol volume fraction in the mixture increased. Conductivity of the top phase was found small and remained almost the same ...
Date: December 1, 2005
Creator: Sampath, Ramanathan
Partner: UNT Libraries Government Documents Department

Geophysical Techniques for Monitoring CO2 Movement During Sequestration

Description: The relative merits of the seismic, gravity, and electromagnetic (EM) geophysical techniques are examined as monitoring tools for geologic sequestration of carbon dioxide (CO{sub 2}). This work does not represent an exhaustive study, but rather demonstrates the capabilities of a number of geophysical techniques for two synthetic modeling scenarios. The first scenario represents combined CO{sub 2} enhanced oil recovery (EOR) and sequestration in a producing oil field, the Schrader Bluff field on the north slope of Alaska, USA. EOR/sequestration projects in general and Schrader Bluff in particular represent relatively thin injection intervals with multiple fluid components (oil, hydrocarbon gas, brine, and CO{sub 2}). This model represents the most difficult end member of a complex spectrum of possible sequestration scenarios. The time-lapse performance of seismic, gravity, and EM techniques are considered for the Schrader Bluff model. The second scenario is a gas field that in general resembles conditions of Rio Vista reservoir in the Sacramento Basin of California. Surface gravity, and seismic measurements are considered for this model.
Date: November 15, 2005
Creator: Gasperikova, Erika & Hoversten, G. Michael
Partner: UNT Libraries Government Documents Department

Use of Cutting-Edge Horizontal and Underbalanced Drilling Technologies and Subsurface Seismic Techniques to Explore, Drill and Produce Reservoired Oil and Gas from the Fractured Monterey Below 10,000 ft in the Santa Maria Basin of California

Description: This project was undertaken to demonstrate that oil and gas can be drilled and produced safely and economically from a fractured Monterey reservoir in the Santa Maria Basin of California by employing horizontal wellbores and underbalanced drilling technologies. Two vertical wells were previously drilled in this area with heavy mud and conventional completions; neither was commercially productive. A new well was drilled by the project team in 2004 with the objective of accessing an extended length of oil-bearing, high-resistivity Monterey shale via a horizontal wellbore, while implementing managed-pressure drilling (MPD) techniques to avoid formation damage. Initial project meetings were conducted in October 2003. The team confirmed that the demonstration well would be completed open-hole to minimize productivity impairment. Following an overview of the geologic setting and local field experience, critical aspects of the application were identified. At the pre-spud meeting in January 2004, the final well design was confirmed and the well programming/service company requirements assigned. Various design elements were reduced in scope due to significant budgetary constraints. Major alterations to the original plan included: (1) a VSP seismic survey was delayed to a later phase; (2) a new (larger) surface hole would be drilled rather than re-enter an existing well; (3) a 7-in. liner would be placed into the top of the Monterey target as quickly as possible to avoid problems with hole stability; (4) evaluation activities were reduced in scope; (5) geosteering observations for fracture access would be deduced from penetration rate, cuttings description and hydrocarbon in-flow; and (6) rather than use nitrogen, a novel air-injection MPD system was to be implemented. Drilling operations, delayed from the original schedule by capital constraints and lack of rig availability, were conducted from September 12 to November 11, 2004. The vertical and upper curved sections were drilled and lined through the ...
Date: September 29, 2005
Creator: Witter, George; Knoll, Robert; Rehm, William & Williams, Thomas
Partner: UNT Libraries Government Documents Department

Extension-Upgrading Methane Using Ultra-Fast Thermal Swing Adsorption

Description: The purpose of this project is to develop a cost effective technology for upgrading coal mine methane to natural gas pipeline quality. Nitrogen rejection is the most costly step with conventional technology and emerging competitive technology. Significant cost reductions to this step will allow for the cost effective capture and utilization of this otherwise potent greenhouse gas. The proposed approach is based on the microchannel technology platform that Velocys is developing to commercialize compact and cost efficient chemical processing technology. For this application, ultra fast thermal swing adsorption is enabled by the very high rates of heat transfer enabled by microchannels. Natural gas upgrading systems have six main unit operations: feed compressor, dehydration unit, nitrogen rejection unit, deoxygenator, carbon dioxide scrubber, and a sales compressor. The NRU is the focus of the development program, and a bench-scale demonstration has been initiated. The Velocys NRU system targets producing methane with greater than 96% purity and at least 90% recovery for final commercial operation. A preliminary cost analysis of the methane upgrading system, including the Velocys NRU, suggests that costs below $2.00 per million (MM) BTU methane may be achieved. The cost for a conventional methane upgrading system is well above $2.30 per MM BTU, as benchmarked in an Environmental Protection Agency study. Initial performance results for the Velocys TSA technology were promising. Velocys has also completed initial discussions with several prospective users of the technology and received positive market feedback. Some of the factors that create an attractive opportunity for the technology include the sustained high prices for natural gas, the emerging system of carbon credits, and continued focus on reducing coal mine emissions. While market interest has been confirmed, improvements and optimization are necessary to move the technology to a point that will enable commercial investment in the technology scale-up. ...
Date: October 1, 2005
Creator: Tonkovich, Anna Lee
Partner: UNT Libraries Government Documents Department

Emissions Benefits of Distributed Generation in the Texas Market

Description: One potential benefit of distributed generation (DG) is a net reduction in air emissions. While DG will produce emissions, most notably carbon dioxide and nitrogen oxides, the power it displaces might have produced more. This study used a system dispatch model developed at Oak Ridge National Laboratory to simulate the 2012 Texas power market with and without DG. This study compares the reduction in system emissions to the emissions from the DG to determine the net savings. Some of the major findings are that 85% of the electricity displaced by DG during peak hours will be simple cycle natural gas, either steam or combustion turbine. Even with DG running as baseload, 57% of electricity displaced will be simple cycle natural gas. Despite the retirement of some gas-fired steam units and the construction of many new gas turbine and combined cycle units, the marginal emissions from the system remain quite high (1.4 lb NO{sub x}/MWh on peak and 1.1 lb NO{sub x}/MWh baseload) compared to projected DG emissions. Consequently, additions of DG capacity will reduce emissions in Texas from power generation in 2012. Using the DG exhaust heat for combined heat and power provides an even greater benefit, since it eliminates further boiler emissions while adding none over what would be produced while generating electricity. Further studies are warranted concerning the robustness of the result with changes in fuel prices, demands, and mixes of power generating technology.
Date: June 16, 2005
Creator: Hadley, SW
Partner: UNT Libraries Government Documents Department

Coal Bed Methane Primer

Description: During the second half of the 1990's Coal Bed Methane (CBM) production increased dramatically nationwide to represent a significant new source of income and natural gas for many independent and established producers. Matching these soaring production rates during this period was a heightened public awareness of environmental concerns. These concerns left unexplained and under-addressed have created a significant growth in public involvement generating literally thousands of unfocused project comments for various regional NEPA efforts resulting in the delayed development of public and fee lands. The accelerating interest in CBM development coupled to the growth in public involvement has prompted the conceptualization of this project for the development of a CBM Primer. The Primer is designed to serve as a summary document, which introduces and encapsulates information pertinent to the development of Coal Bed Methane (CBM), including focused discussions of coal deposits, methane as a natural formed gas, split mineral estates, development techniques, operational issues, producing methods, applicable regulatory frameworks, land and resource management, mitigation measures, preparation of project plans, data availability, Indian Trust issues and relevant environmental technologies. An important aspect of gaining access to federal, state, tribal, or fee lands involves education of a broad array of stakeholders, including land and mineral owners, regulators, conservationists, tribal governments, special interest groups, and numerous others that could be impacted by the development of coal bed methane. Perhaps the most crucial aspect of successfully developing CBM resources is stakeholder education. Currently, an inconsistent picture of CBM exists. There is a significant lack of understanding on the parts of nearly all stakeholders, including industry, government, special interest groups, and land owners. It is envisioned the Primer would being used by a variety of stakeholders to present a consistent and complete synopsis of the key issues involved with CBM. In light of the numerous ...
Date: May 25, 2005
Creator: Arthur, Dan; Langhus, Bruce & Seekins, Jon
Partner: UNT Libraries Government Documents Department