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ICPP Waste Calcining Facility : Safety Analysis Report

Description: Report documenting a study "made of the radiological hazards associated with operation of the ICPP Waste Calcination Facility" and contains "[d]etails of the safety analysis and extensive information on the process, equipment, and operation procedures" (p. iii). Each section has its own pagination.
Date: December 1, 1963
Creator: Lakey, L. T. & Bower, J. R.
Partner: UNT Libraries Government Documents Department

Pilot Plant Development Studies of a Continuous Process for Recovering Uranium from Nichrome Fuels

Description: Report documenting a process for recovering uranium from nichrome fuels (HTRE). This is accomplished by dissipating the fuel into a mixture of HCl-HNO3, stripping away chlorine ions with HN03, and recovering the uranium via tributyl phosphate solvent extraction.
Date: June 20, 1962
Creator: Chamberlain, H. V.
Partner: UNT Libraries Government Documents Department

Radioactive liquid waste generation goals at the ICPP

Description: Processes at ICPP generating hazardous radioactive liquid wastes (which are sent to the tank farm) include NWCF, PEW evaporator, LET&D, tank farm, fuel storage operations, etc. In May 1994, the INEL Radioactive Liquid Waste Management Plan was issued but not implemented. Waste generation goals have been reviewed and updated in this report (details are given in appendix). A meeting was held to determine the new waste generation goals and best approach to reaching them. Waste streams were individually analyzed in this meeting and several adjustments made both during the meeting and following the meeting. The information was adjusted and modeling completed to determine the waste reduction achieved (spreadsheets are included in appendix). Results of this update indicate that there has been a significant reduction in the waste generation goals from 2 years ago. If the updated baseline goals are met, a 35% waste reduction will be achieved; this coupled with increased calcination rate, will enable the waste in the tank farm to be processed by 2012; however a program is needed to ensure these waste goals are met. A monitoring and reporting function in conjunction with company level incentives will fill this need; a logic diagram of this monitoring program is given.
Date: July 1, 1996
Creator: Tripp, J.L.
Partner: UNT Libraries Government Documents Department

Testing and comparison of seventeen decontamination chemicals

Description: This report details the testing and evaluation of seventeen decontamination chemicals. Tests were conducted with SIMCON (simulated contamination) coupons under controlled conditions to compare cleaning effectiveness, overall corrosion potential for plant equipment, interim waste generation and final waste generation.
Date: September 1, 1996
Creator: Demmer, R.L.
Partner: UNT Libraries Government Documents Department

Improving work control systems: The core team concept

Description: The improved work control system at the Idaho Chemical Processing Plant minimizes review and approval time, maximizes field work time, and maintains full compliance with applicable requirements. The core team method gives ownership and accountability to knowledgeable individuals, and the teams use sophisticated scheduling techniques to improve information sharing and cost control and to establish accurate roll-up master schedules.
Date: September 1, 1996
Creator: Jorgensen, M.D. & Simpson, W.W.
Partner: UNT Libraries Government Documents Department

Conceptual design report for the ICPP spent nuclear fuel dry storage project

Description: The conceptual design is presented for a facility to transfer spent nuclear fuel from shipping casks to dry storage containers, and to safely store those containers at ICPP at INEL. The spent fuels to be handled at the new facility are identified and overall design and operating criteria established. Physical configuration of the facility and the systems used to handle the SNF are described. Detailed cost estimate for design and construction of the facility is presented.
Date: July 1, 1996
Partner: UNT Libraries Government Documents Department

Calcined solids storage facility closure study

Description: The disposal of radioactive wastes now stored at the Idaho National Engineering and Environmental Laboratory is currently mandated under a {open_quotes}Settlement Agreement{close_quotes} (or {open_quotes}Batt Agreement{close_quotes}) between the Department of Energy and the State of Idaho. Under this agreement, all high-level waste must be treated as necessary to meet the disposal criteria and disposed of or made road ready to ship from the INEEL by 2035. In order to comply with this agreement, all calcined waste produced in the New Waste Calcining Facility and stored in the Calcined Solids Facility must be treated and disposed of by 2035. Several treatment options for the calcined waste have been studied in support of the High-Level Waste Environmental Impact Statement. Two treatment methods studied, referred to as the TRU Waste Separations Options, involve the separation of the high-level waste (calcine) into TRU waste and low-level waste (Class A or Class C). Following treatment, the TRU waste would be sent to the Waste Isolation Pilot Plant (WIPP) for final storage. It has been proposed that the low-level waste be disposed of in the Tank Farm Facility and/or the Calcined Solids Storage Facility following Resource Conservation and Recovery Act closure. In order to use the seven Bin Sets making up the Calcined Solids Storage Facility as a low-level waste landfill, the facility must first be closed to Resource Conservation and Recovery Act (RCRA) standards. This study identifies and discusses two basic methods available to close the Calcined Solids Storage Facility under the RCRA - Risk-Based Clean Closure and Closure to Landfill Standards. In addition to the closure methods, the regulatory requirements and issues associated with turning the Calcined Solids Storage Facility into an NRC low-level waste landfill or filling the bin voids with clean grout are discussed.
Date: February 1, 1998
Creator: Dahlmeir, M.M.; Tuott, L.C. & Spaulding, B.C.
Partner: UNT Libraries Government Documents Department

Development of the SREX Process for the Treatment of ICPP Liquid Wastes

Description: The removal of Sr-90 from actual and simulated wastes at the Idaho Chemical Processing Plant (ICPP) at the Idaho National Engineering and Environmental Laboratory (INEEL) has been demonstrated with the SREX process. This solvent extraction process employs the extractant 4',4' (5') de-(t-butylcyclohexano)-18-crown-6 in 1-octanol or a mixture of tributyl phosphate and a hydrocarbon diluent called Isopar L. This development work is based upon earlier work performed by Horwitz, et al. at Argonne National Laboratory. Process flowsheets have been designed for testing in countercurrent experiments with centrifugal contactors. The flowsheets have been designed using batch contact solvent extraction methods. The extraction of Sr as well as other interfering ions has been studied. The effect of various parameters including nitric acid dependence, extractant concentration dependence, Hydronium ion concentration, and interferent concentrations upon the extraction efficiency of the process has been evaluated. The radiolysis of the SREX solvent has also been investigated as a function of absorbed gamma radiation. The extraction efficiency of the solvent has been shown to be only slightly dependent upon absorbed dose in the range 0-1000 kGy. The decontamination of actual sodium-bearing waste and dissolved calcine solutions has been accomplished in batch contact flowsheets. Decontamination factors as high as 10E3 have been obtained with sequential batch contacts. Flowsheets have been developed to accomplish decontamination of the liquid wastes with respect to Sr-90, as well as the removal of Pb and Hg. Pb may be partitioned from the Sr fraction in a separate stripping procedure using ammonium citrate. This work has led to the formulation of countercurrent flowsheets which have been tested in centrifugal contactors with actual waste and reported in the document INEEL/EXT-97-00832.
Date: October 1, 1997
Creator: Wood, D. J.; Garn, T. G.; Law, J. D.; Tullock, P. A.; Tillotson, R. D. & Todd, T. A.
Partner: UNT Libraries Government Documents Department

Decontamination technologies evaluations

Description: Testing has been completed at the Idaho Chemical Processing Plant (ICPP) on in situ recyclable abrasives grit blasting, concrete cleaning (using scabbling, chemicals and electro-kinetics) and laser light ablation of metals. Several small scale tests have also been conducted with strippable coatings, CO{sub 2} pellet blasting and various other techniques. The results of this testing is summarized in this paper.
Date: May 1, 1996
Creator: Tripp, J.
Partner: UNT Libraries Government Documents Department

ICPP radiological and toxicological sabotage analysis

Description: In June of 1993, the Department of Energy (DOE) issued Notice 5630.3A, {open_quotes}Protection of Departmental Facilities Against Radiological and Toxicological Sabotage,{close_quotes} which states that all significant radiological and toxicological hazards at Department facilities must be examined for potential sabotage. This analysis has been completed at the Idaho Chemical Processing Plant (ICPP). The ICPP radiological and toxicological hazards include spent government and commercial fuels, Special Nuclear Materials (SNM), high-level liquid wastes, high-level solid wastes, and process and decontamination chemicals. The analysis effort included identification and assessment of quantities of hazardous materials present at the facility; identification and ranking of hazardous material targets; development of worst case scenarios detailing possible sabotage actions and hazard releases; performance of vulnerability assessments using table top and computer methodologies on credible threat targets; evaluation of potential risks to the public, workers, and the environment; evaluation of sabotage risk reduction options; and selection of cost effective prevention and mitigation options.
Date: October 1, 1995
Creator: Kubiak, V.R. & Mortensen, F.G.
Partner: UNT Libraries Government Documents Department

The process monitoring computer system an integrated operations and safeguards surveillance system

Description: The use of the Process Monitoring Computer System (PMCS) at the Idaho Chemical Processing Plant (ICPP) relating to Operations and Safeguards concerns is discussed. Measures taken to assure the reliability of the system data are outlined along with the measures taken to assure the continuous availability of that data for use within the ICPP. The integration of process and safeguards information for use by the differing organizations is discussed. The PMCS successfully demonstrates the idea of remote Safeguards surveillance and the need for sharing of common information between different support organizations in an operating plant.
Date: December 1, 1995
Creator: Liester, N.A.
Partner: UNT Libraries Government Documents Department

Characterization of nuclear decontamination solutions at the Idaho Chemical Processing Plant from 1982-1990

Description: This report represents possibly the single largest collection of operational decontamination data from a nuclear reprocessing facility at the Idaho National Engineering Laboratory and perhaps anywhere in the world. The uniqueness of this data is due to the Idaho Chemical Processing Plant`s (ICPP`s) ability to process different types of highly enriched nuclear fuel. The report covers an 8-year period, during which six campaigns were conducted to dissolve nuclear fuel clad in stainless steel, aluminum, graphite, and zirconium. Each fuel type had a separate head-end process with unique dissolution chemistry, but shared the same extraction process equipment. This report presents data about decontamination activities of the ICPP`s First Cycle extraction vessels, columns, piping, and aluminum dissolution vessels. Operating data from 1982 through 1990 has been collected, analyzed, and characterized. Chemicals used in the decontamination processes are documented along with quantities used. The chemical solutions are analyzed to compare effectiveness. Radioisotopic analysis is recorded, showing and quantifying what nuclides were removed by the various solutions. The original data is also provided to make it possible for researchers to address questions and test other hypotheses not discussed in this report.
Date: March 1, 1996
Creator: Zohner, S.K.
Partner: UNT Libraries Government Documents Department

Laboratory analysis of soil hydraulic properties of TA-49 soil samples. Volume I: Report summary

Description: The Hydrologic Testing Laboratory at Daniel B. Stephens & Associates, Inc. (DBS&A) has completed laboratory tests on TA-49 soil samples as specified by Mr. Daniel A. James and summarized in Table 1. Tables 2 through 12 give the results of the specified analyses. Raw laboratory data and graphical plots of data (where appropriate) are contained in Appendices A through K. Appendix L lists the methods used in these analyses. A detailed description of each method is available upon request. Thermal properties were calculated using methods reviewed by Campbell and covered in more detail in Appendix K. Typically, soil thermal conductivities are determined using empirical fitting parameters (five in this case), Some assumptions are also made in the equations used to reduce the raw data. In addition to the requested thermal property measurements, calculated values are also presented as the best available internal check on data quality. For both thermal conductivities and specific heats, calculated and measured values are consistent and the functions often cross. Interestingly, measured thermal conductivities tend to be higher than calculated thermal conductivities around typically encountered in situ moisture contents ({plus_minus}5 percent). While we do not venture an explanation of the difference, sensitivity testing of any problem requiring nonisothermal modeling across this range is in order.
Date: April 1, 1995
Partner: UNT Libraries Government Documents Department

The extraction of rare earth elements from ICPP sodium-bearing waste and dissolved zirconium calcine by CMP and TRUEX solvents

Description: The extraction of stable isotopes of Eu and Ce was investigated from simulated sodium-bearing waste (SBW) and dissolved zirconium calcine by TRUEX and CMP solvents at the Idaho Chemical Processing Plant (ICPP). Single batch contacts were carried out in order to evaluate the rare earth behavior in the extraction, scrub, strip and wash sections for the proposed flowsheets. It has been shown that these lanthanides are efficiently extracted from the sodium-bearing wastes into either solvent, are not scrubbed and are stripped from both of the extractants with dilute HEDPA. The extraction distribution coefficients for Ce and Eu are higher in the TRUEX solvent (D{sub Ce} = 11.7, D{sub Eu} = 14.9) compared with CMP (D{sub Ce} = 9.3, D{sub Eu} = 7.23) for SBW. The extraction distribution coefficients for Ce and Eu are considerably less in the TRUEX solvent (D{sub Ce}=1.13, D{sub Eu}=1.8) than in the CMP solvent (D{sub Ce}=7.4, D{sub Eu=}6.1) for dissolved zirconium calcine feeds. The lower distribution coefficients for the extraction of lanthanides in the TRUEX/dissolved zirconium calcine system can be explained by zirconium loading of the solvent. The data obtained also confirmed that Ce and Eu can be used as non-radioactive surrogates for Am in separation experiments with acidic solutions.
Date: November 1, 1995
Creator: Todd, T.A.; Glagolenko, I.Y.; Herbst, R.S. & Brewer, K.N.
Partner: UNT Libraries Government Documents Department

Demonstration of the TRUEX process for partitioning of actinides from actual ICPP tank waste using centrifugal contactors in a shielded cell facility

Description: TRUEX is being evaluated at Idaho Chemical Processing Plant (ICPP) for separating actinides from acidic radioactive waste stored at ICPP; efforts have culminated in a recent demonstration with actual tank waste. A continuous countercurrent flowsheet test was successfully completed at ICPP using waste from tank WM-183. This demonstration was performed using 24 states of 2-cm dia centrifugal contactors in the shielded hot cell at the ICPP Remote Analytical Laboratory. The flowsheet had 8 extraction stages, 5 scrub stages, 6 strip stages, 3 solvent wash stages, and 2 acid rinse stages. A centrifugal contactor stage in the scrub section was not working during testing, and the scrub feed (aqueous) solution followed the solvent into the strip section, eliminating the scrub section in the flowsheet. An overall removal efficiency of 99.97% was obtained for the actinides, reducing the activity from 457 nCi/g in the feed to 0.12 nCi/g in the aqueous raffinate, well below the NRC Class A LLW requirement of 10 nCi/g for non-TRU waste.The 0.04 M HEDPA strip section back-extracted 99.9998% of the actinide from the TRUEX solvent. Removal efficiencies of >99. 90, 99.96, 99.98, >98.89, 93.3, and 89% were obtained for {sup 241}Am, {sup 238}Pu, {sup 239}Pu, {sup 235}U, {sup 238}U, and {sup 99}Tc. Fe was partially extracted by the TRUEX solvent, resulting in 23% of the Fe exiting in the strip product. Hg was also extracted by the TRUEX solvent (73%) and stripped from the solvent in the 0.25 M Na2CO3 wash section. Only 1.4% of the Hg exited with the high activity waste strip product.
Date: September 1, 1996
Creator: Law, J.D.; Brewer, K.N.; Herbst, R.S. & Todd, T.A.
Partner: UNT Libraries Government Documents Department