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PHEV Market Introduction Workshop Summary Report

Description: The Plug-In Hybrid Electric Vehicle (PHEV) Market Introduction Study Workshop was attended by approximately forty representatives from various stakeholder organizations. The event took place at the Hotel Helix in Washington, D.C. on December 1-2, 2008. The purpose of this workshop was to follow-up last year s PHEV Value Proposition Study, which showed that indeed, a viable and even thriving market for these vehicles can exist by the year 2030. This workshop aimed to identify immediate action items that need to be undertaken to achieve a successful market introduction and ensuing large market share of PHEVs in the U.S. automotive fleet.
Date: March 1, 2009
Creator: Weber, Adrienne M & Sikes, Karen R
Partner: UNT Libraries Government Documents Department

Department of Energy electric and hybrid vehicle site operator program at Pacific Gas and Electric Company. Final report

Description: Pacific Gas & Electric Company continues to expand an EV program that addresses the following: vehicle development and demonstration; vehicle technology assessment; infrastructure evaluation; participation in EV organizations; and meetings and events. This report highlights PG & E`s activities in each of these areas.
Date: October 1, 1997
Partner: UNT Libraries Government Documents Department

Study of Advantages of PM Drive Motor with Selectable Windings for HEVs

Description: The gains in efficiency and reduction in battery costs that can be achieved by changing the effective number of stator turns in an electric motor are demonstrated by simulating the performance of an electric vehicle on a set of eight standard driving cycles.
Date: November 1, 2007
Creator: Otaduy, Pedro J; Hsu, John S & Adams, Donald J
Partner: UNT Libraries Government Documents Department

Technology and Cost of the MY 2007 toyota Camry HEV -- A Subcontract Report

Description: The Oak Ridge National Laboratory (ORNL) provides research and development (R&D) support to the Department of Energy on issues related to the cost and performance of hybrid vehicles. ORNL frequently benchmarks its own research against commercially available hybrid components currently used in the market. In 2005 we completed a detailed review of the cost of the second generation Prius hybrid. This study examines the new 2007 Camry hybrid model for changes in technology and cost relative to the Prius. The work effort involved a detailed review of the Camry hybrid and the system control strategy to identify the hybrid components used in the drive train. Section 2 provides this review while Section 3 presents our detailed evaluation of the specific drive train components and their cost estimates. Section 3 also provides a summary of the total electrical drive train cost for the Camry hybrid vehicle and contrasts these estimates to the costs for the second generation Prius that we estimated in 2005. Most of the information on cost and performance were derived from meetings with the technical staff of Toyota, Nissan, and some key Tier I suppliers like Hitachi and Panasonic Electric Vehicle Energy (PEVE) and we thank these companies for their kind cooperation.
Date: September 1, 2007
Creator: Marlino, Laura D
Partner: UNT Libraries Government Documents Department

FY12 annual Report: PHEV Engine Control and Energy Management Strategy

Description: The objectives are: (1) Investigate novel engine control strategies targeted at rapid engine/catalyst warming for the purpose of mitigating tailpipe emissions from plug-in hybrid electric vehicles (PHEV) exposed to multiple engine cold start events; (2) Optimize integration of engine control strategies with hybrid supervisory control strategies in order to reduce cold start emissions and fuel consumption of PHEVs; and (3) Ensure that development of new vehicle technologies complies with existing emission standards.
Date: May 1, 2012
Creator: Chambon, Paul H.
Partner: UNT Libraries Government Documents Department

Evaluation of the 2010 Toyota Prius Hybrid Synergy Drive System

Description: Subsystems of the 2010 Toyota Prius hybrid electric vehicle (HEV) were studied and tested as part of an intensive benchmarking effort carried out to produce detailed information concerning the current state of nondomestic alternative vehicle technologies. Feedback provided by benchmarking efforts is particularly useful to partners of the Vehicle Technologies collaborative research program as it is essential in establishing reasonable yet challenging programmatic goals which facilitate development of competitive technologies. The competitive nature set forth by the Vehicle Technologies Program (VTP) not only promotes energy independence and economic stability, it also advocates the advancement of alternative vehicle technologies in an overall global perspective. These technologies greatly facilitate the potential to reduce dependency on depleting natural resources and mitigate harmful impacts of transportation upon the environment.
Date: March 1, 2011
Creator: Burress, Timothy A; Campbell, Steven L; Coomer, Chester; Ayers, Curtis William; Wereszczak, Andrew A; Cunningham, Joseph Philip et al.
Partner: UNT Libraries Government Documents Department

Performance of Lithium Ion Cell Anode Graphites Under Various Cycling Conditions

Description: Graphites MCMB-2810 and OMAC-15 (made by Osaka Gas Inc.), and SNG12 (Hydro Quebec, Inc.) were evaluated (in coin cells with lithium counter electrodes) as anode materials for lithium-ion cells intended for use in hybrid electric vehicles. Though the reversible capacity obtained for SNG was slightly higher than that of OMAC or MCMB, its 1st cycle efficiency was lower. Voltage vs capacity plots of cycling data show that the discharge and charge limits shift to higher capacity values due to continuation of anode side reactions. Varying the cycle charge and discharge limits was found to have no significant effect on fractional capacity shift per cycle.
Date: June 15, 2009
Creator: Ridgway, Paul; Zheng, Honghe; Liu, Gao; Song, Xiangun; Guerfi, Abdelbast; Charest, Patrick et al.
Partner: UNT Libraries Government Documents Department

Report on Toyota/Prius Motor Design and Manufacturing Assessment

Description: In today's hybrid vehicle market the Toyota Prius drive system is currently considered the leader in electrical, mechanical, and manufacturing innovations. It is significant that in today's marketplace Toyota is able to manufacture and sell the vehicle for a profit. This project's objective is to analyze and study the Prius drive system to understand the design and manufacturing mechanisms Toyota utilized to achieved their performance and cost goals. During the course of this research effort ORNL has dissected both the 2003 and 2004 Toyota/Prius drive motors. This study is focused primarily on motor design considerations and an assessment of manufacturing issues.
Date: July 28, 2004
Creator: Hsu, J.S.
Partner: UNT Libraries Government Documents Department

Developments in lithium-ion battery technology in the Peoples Republic of China.

Description: Argonne National Laboratory prepared this report, under the sponsorship of the Office of Vehicle Technologies (OVT) of the U.S. Department of Energy's (DOE's) Office of Energy Efficiency and Renewable Energy, for the Vehicles Technologies Team. The information in the report is based on the author's visit to Beijing; Tianjin; and Shanghai, China, to meet with representatives from several organizations (listed in Appendix A) developing and manufacturing lithium-ion battery technology for cell phones and electronics, electric bikes, and electric and hybrid vehicle applications. The purpose of the visit was to assess the status of lithium-ion battery technology in China and to determine if lithium-ion batteries produced in China are available for benchmarking in the United States. With benchmarking, DOE and the U.S. battery development industry would be able to understand the status of the battery technology, which would enable the industry to formulate a long-term research and development program. This report also describes the state of lithium-ion battery technology in the United States, provides information on joint ventures, and includes information on government incentives and policies in the Peoples Republic of China (PRC).
Date: February 28, 2008
Creator: Patil, P. G. & Systems, Energy
Partner: UNT Libraries Government Documents Department

Hybrid options for light-duty vehicles.

Description: Hybrid electric vehicles (HEVs) offer great promise in improving fuel economy. In this paper, we analyze why, how, and by how much vehicle hybridization can reduce energy consumption and improve fuel economy. Our analysis focuses on efficiency gains associated solely with vehicle hybridization. We do not consider such other measures as vehicle weight reduction or air- and tire-resistance reduction, because such measures would also benefit conventional technology vehicles. The analysis starts with understanding the energy inefficiencies of light-duty vehicles associated with different operation modes in US and Japanese urban and highway driving cycles, with the corresponding energy-saving potentials. The potential for fuel economy gains due to vehicle hybridization can be estimated almost exclusively on the basis of three elements: the reducibility of engine idling operation, the recoverability of braking energy losses, and the capability of improving engine load profiles to gain efficiency associated with specific HEV configurations and control strategies. Specifically, we evaluate the energy efficiencies and fuel economies of a baseline MY97 Corolla-like conventional vehicle (CV), a hypothetical Corolla-based minimal hybrid vehicle (MHV), and a MY98 Prius-like full hybrid vehicle (FHV). We then estimate energy benefits of both MHVs and FHVs over CVs on a performance-equivalent basis. We conclude that the energy benefits of hybridization vary not only with test cycles, but also with performance requirements. The hybrid benefits are greater for ''Corolla (high) performance-equivalent'' vehicles than for ''Prius (low) performance-equivalent'' vehicles. An increasing acceleration requirement would result in larger fuel economy benefits from vehicle hybridization.
Date: July 19, 1999
Creator: An, F., Stodolsky, F. & Santini, D.
Partner: UNT Libraries Government Documents Department

HEV dynamometer testing with state-of-charge corrections in the 1995 HEV challenge

Description: In the 1995 HEV Challenge competition, 17 prototype Hybrid Electric Vehicles (HEVs) were tested by using special HEV test procedures. The contribution of the batteries during the test, as measured by changes in battery state-of-charge (SOC), were accounted for by applying SOC corrections to the test data acquired from the results of the HEV test. The details of SOC corrections are described and two different HEV test methods are explained. The results of the HEV test methods are explained. The results of the HEV tests and the effects on the test outcome of varying HEV designs and control strategies are examined. Although many teams had technical problems with their vehicles, a few vehicles demonstrated high fuel economy and low emissions. One vehicle had emissions lower than California`s ultra-low emission vehicle (ULEV) emissions rates, and two vehicles demonstrated higher fuel economy and better acceleration than their stock counterparts.
Date: March 1, 1996
Creator: Duoba, M. & Larsen, R.
Partner: UNT Libraries Government Documents Department

Final Report for the H2Fuel Bus

Description: The H2Fuel Bus is the world's first hydrogen-fueled electric hybrid transit bus. It was a project developed through a public/private partnership involving several leading technological and industrial organizations, with primary funding by the Department of Energy (DOE). The primary goals of the project are to gain valuable information on the technical readiness and economic viability of hydrogen fueled buses and to enhance the public awareness and acceptance of emerging hydrogen technologies.
Date: November 25, 1998
Creator: Jacobs, W.D.
Partner: UNT Libraries Government Documents Department

Power electronics and electric machinery challenges and opportunities in electric and hybrid vehicles

Description: The development of power electronics and electric machinery presents significant challenges to the advancement of electric and hybrid vehicles. Electronic components and systems development for vehicle applications have progressed from the replacement of mechanical systems to the availability of features that can only be realized through interacting electronic controls and devices. Near-term applications of power electronics in vehicles will enable integrated powertrain controls, integrated chassis system controls, and navigation and communications systems. Future applications of optimized electric machinery will enable highly efficient and lightweight systems. This paper will explore the areas where research and development is required to ensure the continued development of power electronics and electric machines to meet the rigorous demands of automotive applications. Additionally, recent advances in automotive related power electronics and electric machinery at Oak Ridge National Laboratory will be explained. 3 refs., 5 figs.
Date: June 1, 1997
Creator: Adams, D.J.; Hsu, J.S.; Young, R.W. & Peng, F.Z.
Partner: UNT Libraries Government Documents Department

Status of shipping provisions for large lithium batteries

Description: In 1990, the Electric and Hybrid Propulsion Division of the US Department of Energy (DOE) established its ad hoc Advanced Battery Readiness Working Group to identify regulatory barriers to the commercialization of advanced electric vehicle (EV) battery technologies and to facilitate the removal of these barriers. As one of three sub-working groups, the Shipping Sub-working Group (SSWG) was formed to address regulatory issues associated with the domestic and international transport of new battery technologies under development for EV and hybrid electric vehicle (HEV) applications. The SSWG is currently working with DOT on a proposal, which is intended for submission and consideration at the July 1998 meeting of the UN Sub-Committee of Experts. It is their intent to secure full support for the revised proposal from both the German and French delegations prior to its submission. It is critical to obtain UN Sub-Committee approval in July 1998, so that the DOT proposal can be considered and approved by the UN Committee of Experts at their meeting in December 1998. The UN Committee of Experts meets only on even numbered years, so failure to secure their approval in December 1998 will cause a two-year delay in implementing international regulations for large EV and HEV lithium-ion and lithium-polymer batteries. Details of the DOT proposal are provided in this paper, including provisions that would relax the lithium and lithium-alloy mass restrictions in a general way, thereby providing a measure of relief for small cells and batteries.
Date: January 1, 1998
Creator: Henriksen, G.L.
Partner: UNT Libraries Government Documents Department

Hybrid electric vehicles TOPTEC

Description: This one-day TOPTEC session began with an overview of hybrid electric vehicle technology. Updates were given on alternative types of energy storage, APU control for low emissions, simulation programs, and industry and government activities. The keynote speech was about battery technology, a key element to the success of hybrids. The TOPEC concluded with a panel discussion on the mission of hybrid electric vehicles, with a perspective from industry and government experts from United States and Canada on their view of the role of this technology.
Date: June 21, 1994
Partner: UNT Libraries Government Documents Department

Development of lubricious coatings for advanced turbine engine applications

Description: Development of durable and low-cost high-temperature lubricants for use in gas-turbine regenerator cores is critically important for achieving improved performance and fuel-efficiency in future automotive and hybrid-electric vehicles. Successful development and implementation of such coatings could have substantial technological and economic impacts on energy conservation and could reduce dependence on imported oil. Furthermore, this technology may also contribute to a cleaner environment by reducing emissions. Argonne National Laboratory is exploring new oxide-based lubricious coatings that can meet the stringent tribological conditions of advanced regenerator cores and seals. One of the key elements of this project involves the development of new ceramic and alloy coatings that will reduce friction and wear at temperatures up to 2,000 F. This paper will highlight the recent research in high-temperature lubrication and in the development of new and improved carbon-carbon and carbon-polyimide based composites that can be used at temperatures up to 1,100 F.
Date: February 1, 1996
Creator: Erdemir, A.; Fenske, G.R. & Munson, J.H.
Partner: UNT Libraries Government Documents Department

Hydrogen as a near-term transportation fuel

Description: The health costs associated with urban air pollution are a growing problem faced by all societies. Automobiles burning gasoline and diesel contribute a great deal to this problem. The cost to the United States of imported oil is more than US$50 billion annually. Economic alternatives are being actively sought. Hydrogen fuel, used in an internal combustion engine optimized for maximum efficiency and as part of a hybrid-electric vehicle, will give excellent performance and range (>480 km) with emissions well below the ultra-low emission vehicle standards being required in California. These vehicles can also be manufactured without excessive cost. Hydrogen-fueled engines have demonstrated indicated efficiencies of more than 50% under lean operation. Combining engine and other component efficiencies, the overall vehicle efficiency should be about 40%, compared with 13% for a conventional vehicle in the urban driving cycle. The optimized engine-generator unit is the mechanical equivalent of the fuel cell but at a cost competitive with today`s engines. The increased efficiency of hybrid-electric vehicles now makes hydrogen fuel competitive with today`s conventional vehicles. Conservative analysis of the infrastructure options to support a transition to a hydrogen-fueled light-duty fleet indicates that hydrogen may be utilized at a total cost comparable to what US vehicle operators pay today. Both on-site production by electrolysis or reforming of natural gas and liquid hydrogen distribution offer the possibility of a smooth transition by taking advantage of existing low-cost, large-scale energy infrastructures. Eventually, renewable sources of electricity and scalable methods of making hydrogen will have lower costs than today. With a hybrid-electric propulsion system, the infrastructure to supply hydrogen and the vehicles to use it can be developed today and thus can be in place when fuel cells become economical for vehicle use.
Date: June 29, 1995
Creator: Schock, R.N.; Berry, G.D.; Smith, J.R. & Rambach, G.D.
Partner: UNT Libraries Government Documents Department

Low cost, compact, and high efficiency traction motor for electric and hybrid electric vehicles

Description: A new motor drive, the switched reluctance motor drive, has been developed for hybrid-electric vehicles. The motor drive has been designed, built and tested in the test bed at a near vehicle scale. It has been shown that the switched reluctance motor drive is more suitable for traction application than any other motor drive.
Date: October 7, 2002
Creator: Ehsani, Mark
Partner: UNT Libraries Government Documents Department

Hybrid electric vehicle technology assessment : methodology, analytical issues, and interim results.

Description: This report presents the results of the first phase of Argonne National Laboratory's (ANL's) examination of the costs and energy impacts of light-duty hybrid electric vehicles (HEVs). We call this research an HEV Technology Assessment, or HEVTA. HEVs are vehicles with drivetrains that combine electric drive components (electric motor, electricity storage) with a refuelable power plant (e.g., an internal combustion engine). The use of hybrid drivetrains is widely considered a key technology strategy in improving automotive fuel efficiency. Two hybrid vehicles--Toyota's Prius and Honda's Insight--have been introduced into the U.S. market, and all three auto industry participants in the Partnership for a New Generation of Vehicles (PNGV) have selected hybrid drivetrains for their prototype vehicles.
Date: March 13, 2002
Creator: Plotkin, S.; Santini, D.; Vyas, A.; Anderson, J.; Wang, M.; Bharathan, D. et al.
Partner: UNT Libraries Government Documents Department

AIPM Final Report

Description: The final AIPM project report consists of six sections. Each section includes information on the original AIPM project and extension work on the high temperature design. The first section (1) provides an overview of the program and highlights the significant targets to meet at the end of the program. The next section (2) summarizes the significant technical accomplishments by the SEMIKRON AIPM team during the course of the project. Greater technical details are provided in a collection of all the quarterly reports which can be found in the appendix. Section three (3) presents some the more significant technical data collected from technology demonstrators. Section four (4) analyzes the manufacturing cost or economic aspects of producing 100,000 units/yr. Section five (5) describes the commercialization efforts of the AIPM technology into the automotive market. The last section (6) recommends follow on work that will build on the efforts and achievements of the AIPM program.
Date: June 30, 2006
Creator: Mookken, John
Partner: UNT Libraries Government Documents Department

Comparative costs of flexible package cells and rigid cells for lithium-ionhybrid electric vehicle batteries.

Description: We conducted a design study to compare the manufacturing costs at a level of 100,000 hybrid vehicle batteries per year for flexible package (Flex) cells and for rigid aluminum container (Rigid) cells. Initially, the Rigid cells were considered to have welded closures and to be deep-drawn containers of about the same shape as the Flex cells. As the study progressed, the method of fabricating and sealing the Rigid cells was expanded to include lower cost options including double seaming and other mechanically fastened closures with polymer sealants. Both types of batteries were designed with positive electrodes containing Li(Ni{sub 1/3}Co{sub 1/3}Mn{sub 1/3})O{sub 2} and graphite negative electrodes. The use of a different combination of lithium-ion electrodes would have little effect on the difference in costs for the two types of cells. We found that 20-Ah cells could be designed with excellent performance and heat rejection capabilities for either type of cell. Many parts in the design of the Flex cells are identical or nearly identical to those of the Rigid Cell, so for these features there would be no difference in the cost of manufacturing the two types of batteries. We judged the performance, size and weight of the batteries to be sufficiently similar that the batteries would have the same value for their application. Some of the design features of the Flex cells were markedly different than those of the deep-drawn and welded Rigid cells and would result in significant cost savings. Fabrication and processing steps for which the Flex cells appear to have a cost advantage over these Rigid cells are (1) container fabrication and sealing, (2) terminal fabrication and sealing, and (3) intercell connections. The costs of providing cooling channels adjacent to the cells and for module and battery hardware appear to favor Rigid cell batteries slightly. Overall, ...
Date: November 28, 2006
Creator: Nelson, P. A. & Jansen, A. N.
Partner: UNT Libraries Government Documents Department

PNGV Battery Testing Procedures and Analytical Methodologies for Hybrid Electric Vehicles

Description: Novel testing procedures and analytical methodologies to assess the performance of hybrid electric vehicle batteries have been developed. Tests include both characterization and cycle life and/or calendar life, and have been designed for both Power Assist and Dual Mode applications. Analytical procedures include a battery scaling methodology, the calculation of pulse resistance, pulse power, available energy, and differential capacity, and the modeling of calendar and cycle life data. Representative performance data and examples of the application of the analytical methodologies including resistance growth, power fade, and cycle and calendar life modeling for hybrid electric vehicle batteries are presented.
Date: June 1, 2002
Creator: Motloch, Chester George; Belt, Jeffrey R.; Christophersen, Jon Petter; Wright, Randy Ben; Hunt, Gary Lynn; Haskind, H. J. et al.
Partner: UNT Libraries Government Documents Department