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Bioinspired and biocompatible coatings of poly(butylene adipate-co-terephthalate) and layer double hydroxide composites for corrosion resistance

Description: Hierarchical arrangement of biological composites such as nacre and bone containing high filler (ceramic) content results in high strength and toughness of the natural material. In this study we mimic the design of layered bone microstructure and fabricate an optimal multifunctional bio-nanocomposite having strength, toughness and corrosion resistance. Poly (butylene adipate-co-terephthalate) (PBAT), a biodegradable polymer was used as a substrate material with the reinforcement of LDH (Layered double hydroxide) as a nanofiller in different concentrations to achieve enhancement in mechanical properties as well as processing related thermostability. Corrosion resistance was increased by mimicking a layered structured which incorporated a tortuous diffusion path.
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Date: May 2016
Creator: Rizvi, Syed Hussain
Partner: UNT Libraries

Towards Long-Term Corrosion Resistance in FE Service Environments

Description: The push for carbon capture and sequestration for fossil fuel energy production has materials performance challenges in terms of high temperature oxidation and corrosion resistance. Such challenges will be illustrated with examples from several current technologies that are close to being realized. These include cases where existing technologies are being modified—for example fireside corrosion resulting from increased corrosivity of flue gas in coal boilers refit for oxy-fuel combustion, or steam corrosion resulting from increased temperatures in advanced ultra supercritical steam boilers. New technology concepts also push the high temperature corrosion and oxidation limits—for example the effects of multiple oxidants during the use of high CO2 and water flue gas used as turbine working fluids.
Date: October 1, 2010
Creator: Holcomb, G. R. & Wang, P.
Partner: UNT Libraries Government Documents Department


Description: Sensors for measuring the properties of molten glass require protective sensor sheaths in order to shield them from the extremely corrosive molten glass environment. MoSi{sub 2} has been shown to possess excellent corrosion resistance in molten glass, making it a candidate material for advanced sensor sheath applications. MoSi{sub 2}-coated Al{sub 2}O{sub 3} tubes, MoSi{sub 2}-Al{sub 2}O{sub 3} laminate composite tubes, and MoSi{sub 2}-Al{sub 2}O{sub 3} functionally graded composite tubes have been produced by plasma spray-forming techniques for such applications.
Date: January 1, 2001
Creator: PETROVIC, J.; CASTRO, R. & AL, ET
Partner: UNT Libraries Government Documents Department

The response of hydrotalcite coated aluminum to sealing with transition metal salt solutions

Description: Objective was to determine if the protective coating could be enhanced by filling intercrystalline spaces or by reinforcing the coating at intermetallic particles by exposure to aqueous transition metal salt solutions. Two oxy-anion analogs to chromate were used: permanganate and molybdate. Ce(III) (as Ce(NO{sub 3}){sub 3}) was also studied. (Al alloys 2024-T3 and 6061-T6 were used as substrates.) Results are summarized. 4 figs, 1 tab, 3 refs.
Date: 1994
Creator: Buchheit, R. G. & Martinez, M. A.
Partner: UNT Libraries Government Documents Department

Effect of High Temperature Aging on the Corrosion Resistance of Iron Based Amorphous Alloys

Description: Iron-based amorphous alloys can be more resistant to corrosion than polycrystalline materials of similar compositions. However, when the amorphous alloys are exposed to high temperatures they may recrystallize (or devitrify) thus losing their resistance to corrosion. Four different types of amorphous alloys melt spun ribbon specimens were exposed to several temperatures for short periods of time. The resulting corrosion resistance was evaluated in seawater at 90 C and compared with the as-prepared ribbons. Results show that the amorphous alloys can be exposed to 600 C for 1-hr. without losing the corrosion resistance; however, when the ribbons were exposed at 800 C for 1-hr. their localized corrosion resistance decreased significantly.
Date: August 10, 2007
Creator: Day, S D; Haslam, J J; Farmer, J C & Rebak, R B
Partner: UNT Libraries Government Documents Department

Impression creep behavior of atmospheric plasma sprayed and hot pressed MoSi{sub 2}/Si{sub 3}N{sub 4}

Description: The use of MoSi{sub 2} as a high temperature oxidation resistant structural material is hindered by its poor elevated temperature creep resistance. The addition of second phase Si{sub 3}N{sub 4} holds promise for improving the creep properties of MoSi{sub 2} without decreasing oxidation resistance. The high temperature impression creep behavior of atmospheric plasma sprayed (APS) and hot pressed (HP) MoSi{sub 2}/Si{sub 3}N{sub 4} composites was investigated. Values for steady state creep rates, creep activation energies, and creep stress exponents were measured. Grain boundary sliding and splat sliding were found to be the dominant creep mechanisms for the APS samples while grain boundary sliding and plastic deformation were found to be the dominant creep mechanisms for the HP samples.
Date: September 1, 1997
Creator: Hollis, K.J.; Butt, D.P. & Castro, R.G.
Partner: UNT Libraries Government Documents Department

Diamond-like carbon produced by plasma source ion implantation as a corrosion barrier

Description: There currently exists a broad range of applications for which the ability to produce an adherent, hard, wear and, corrosion-resistant coating plays a vital role. These applications include engine components, orthopedic devices, textile manufacturing components, hard disk media, optical coatings, and cutting and machining tools (e.g., punches, taps, scoring dies, and extrusion dies). Ion beam processing can play an important role in all of these technologies. Plasma source ion implantation (PSII) is an emerging technology which has the potential to overcome the limitations of conventional ion implantation by: (1) reducing the time and expense for implanting onto complex shapes and large areas and (2) extending the thickness of the modification zone through ion beam enhanced plasma growth of surface coatings. In PSII, targets are placed directly in a plasma source and then pulse biased to produce a non-line-of-sight process for complex-shaped targets without complex fixturing. If the pulse bias is a relatively high negative potential (20 to 100 kV) ion implantation will result. If however, a low voltage (50--1,200 eV) high duty cycle pulse bias is applied, film deposition from the chamber gas will result, thereby increasing the extent of the surface modification into the 1--10 micron regime. To evaluate the potential for DLC to be used as a corrosion barrier, Electrochemical Impedance Spectroscopy (EIS) and traditional electrochemistry techniques were used to investigate the breakdown mechanism in chloride and nonchloride containing environments. The effect of surface preparation on coating breakdown was also evaluated.
Date: March 1998
Creator: Lillard, R. S.; Butt, D. P.; Taylor, T. N.; Walter, K. C. & Nastasi, M.
Partner: UNT Libraries Government Documents Department

Comparison of Electrochemical Methods to Determine Crevice Corrosion Repassivation Potential of Alloy 22 in Chloride Solutions

Description: Alloy 22 (N06022) is a nickel-based alloy highly resistant to corrosion. In some aggressive conditions of high chloride concentration, temperature and applied potential, Alloy 22 may suffer crevice corrosion, a form of localized corrosion. There are several electrochemical methods that can be used to determine localized corrosion in metallic alloys. One of the most popular for rapid screening is the cyclic potentiodynamic polarization (CPP). This work compares the repassivation potentials obtained using CPP to related repassivation potential values obtained using the Tsujikawa-Hisamatsu Electrochemical (THE) method and the potentiostatic (POT) method. Studied variables included temperature and chloride concentration. The temperature was varied from 30 C and 120 C and the chloride concentration was varied between 0.0005 M to 4 M. Results show that similar repassivation potentials were obtained for Alloy 22 using CPP and THE methods. Generally, under more aggressive conditions, the repassivation potentials were more conservative using the CPP method. POT tests confirmed the validity of the repassivation potential as a threshold below which localized corrosion does not nucleate. The mode of attack in the tested specimens varied depending if the test method was CPP or THE; however, the repassivation potential remained the same.
Date: August 23, 2004
Creator: Evans, K.; Yilmaz, A.; Day, S.; Wong, L. & Estill, J.
Partner: UNT Libraries Government Documents Department

Irradiation-induced microstructural changes in alloy X-750

Description: Alloy X-750 is a nickel base alloy that is often used in nuclear power systems for it`s excellent corrosion resistance and mechanical properties. The present study examines the microstructure and composition profiles in a heat of Alloy X-750 before and after neutron irradiation.
Date: April 1, 1997
Creator: Kenik, E.A.
Partner: UNT Libraries Government Documents Department

High-temperature oxidation/sulfidation resistance of iron-aluminide coatings

Description: Iron aluminides containing > 20-25 at. % Al have oxidation and sulfidation resistance at temperatures well above those at which these alloys have adequate mechanical strength. Accordingly, these alloys may find application as coatings or claddings on more conventional higher-strength materials which are generally less corrosion-resistant at high temperatures. To this end, iron-aluminide coatings were prepared by gas tungsten arc and gas metal arc weld-overlay techniques. Specimens were cut from weld deposits and exposed to a highly aggressive oxidizing-sulfidizing (H2S-H2-H2O-Ar) environment at 800 C. All the weld overlayers showed good corrosion behavior under isothermal conditions, including a gas metal arc-produced deposit with only 21 at. % Al. Rapid degradation in corrosion resistance was observed under thermal cycling conditions when the initally grown scales spalled and the rate of reaction was then not controlled by formation of slowly growing Al oxide. Higher starting Al concentrations (> {approximately} 25 at. %) are needed to assure overall oxidation-sulfidation resistance of the weld overlays, but hydrogen cracking susceptibility must be minimized in order to physically separate the corrosive species from the reactive substrate material.
Date: April 1, 1996
Creator: Tortorelli, P.F.; Wright, I.G.; Goodwin, G.M. & Howell, M.
Partner: UNT Libraries Government Documents Department

Recent Development of Metallic Materials

Description: Metallic materials play a vital role in the development of advanced engineering systems for industrial applications. In this paper, the recent development of two metallic alloy families will be briefly reviewed: (1) ordered intermetallics, and (2) bulk metallic glasses. Ordered intermetallic alloys based on aluminides and silicides possess many promising properties for structural use at elevated temperatures in hostile environments. This is because these alloys have excellent oxidation and corrosion resistance, high temperature strength, and relatively low material density. Bulk metallic glasses containing multiple alloying elements constitute a new and exciting class of metallic materials with attractive mechanical, chemical, and magnetic properties for structural and functional use. Recent development indicates that bulk metallic glasses with high glass forming ability can be readily produced by conventional melting and casting techniques.
Date: July 2, 1999
Creator: Liu, C.T. & Nieh, T.G.
Partner: UNT Libraries Government Documents Department

Corrosion Behavior of Titanium Grade 7 in Fluoride-Containing NaCl Brines

Description: Titanium Grade 7 (UNS R52400) is a titanium-based alloy with 0.12-0.25% Pd. The addition of the small amount of palladium is to ennoble the corrosion potential of Ti, thus improving the corrosion resistance of titanium in reducing environments. In most aqueous environments, Ti and Ti alloys demonstrate excellent corrosion resistance due to the protective oxide film that forms spontaneously and remains stable on the surface. However, Ti and Ti alloys are susceptible to corrosion in fluoride-containing environments due to the formation of complexes such as TiF{sub 6}{sup 2-} and TiF{sub 6}{sup 3-}, which are stable and soluble in electrolyte solutions. Without the presence of fluoride, only slight effects from [Cl{sup -}], pH and temperature have been reported [1]. It has been reported that the kinetics of passive corrosion of titanium in neutral solutions and controlled by the migration of the defects in the oxide across the surface film [2]. Thus, the increase in thickness and improvement in film properties, by thermal oxidation, would lead to a significant decrease in the susceptibility to film breakdown and in the passive corrosion rate. This report summarizes recent experiment results in studies of the environmental influence on the corrosion behavior of Titanium Grade 7 (Ti-7) in NaCl brines containing fluoride. The environmental factors to be studied include temperature, pH, chloride and fluoride concentration. This report also includes the effects of oxide film, formed during an anneal treatment, on the corrosion behavior of Ti-7. Polarization measurement techniques including potentiodynamic and potentiostatic scans were use3d to characterize corrosion kinetics and susceptibility. Due to the unique alloying in Titanium Grade 7, the long-term corrosion behavior is heavily influenced by the surface enrichment of Pd. Use of electrochemical impedance spectroscopy in conjunction with a potentiostatic scan will reveal the transformation in the corrosion behavior as a function of ...
Date: May 18, 2004
Partner: UNT Libraries Government Documents Department

Determination of the Crevice Repassivation Potential of Alloy 22 By a Potentiodynamic-Galvanostatic-Potentiostatic Method

Description: Alloy 22 (N06022) is a nickel-based alloy highly resistant to corrosion. In some aggressive conditions of high chloride concentration, temperature and applied potential, Alloy 22 may suffer crevice corrosion, a form of localized corrosion. There are several electrochemical methods that can be used to determine localized corrosion in metallic alloys. One of the most popular for rapid screening is the cyclic potentiodynamic polarization (CPP). This work compares the results obtained by measuring the localized corrosion resistance of Alloy 22 using both CPP and the more cumbersome Tsujikawa-Hisamatsu Electrochemical (THE) method. The electrolytes used were 1 M NaCl and 5 M CaCl{sub 2}, both at 90 C. Results show that similar repassivation potentials were obtained for Alloy 22 using both methods. That is, in cases where localized corrosion is observed using the fast CPP method, there is no need to use THE method since it takes ten times longer to obtain comparable results in spite of the mode of corrosion attack is different in the tested specimens.
Date: June 2004
Creator: Evans, K.; Wong, L. & Rebak, R.
Partner: UNT Libraries Government Documents Department

Fiber-matrix interfaces in ceramic composites

Description: The mechanical properties of ceramic matrix composites (CMCs) are governed by the relationships between the matrix, the interface material, and the fibers. In non-oxide matrix systems compliant pyrolytic carbon and BN have been demonstrated to be effective interface materials, allowing for absorption of mismatch stresses between fiber and matrix and offering a poorly bonded interface for crack deflection. The resulting materials have demonstrated remarkable strain/damage tolerance together with high strength. Carbon or BN, however, suffer from oxidative loss in many service environments, and thus there is a major search for oxidation resistant alternatives. This paper reviews the issues related to developing a stable and effective interface material for non-oxide matrix CMCs.
Date: December 31, 1996
Creator: Besmann, T.M.; Stinton, D.P.; Kupp, E.R.; Shanmugham, S. & Liaw, P.K.
Partner: UNT Libraries Government Documents Department

High Average Power Free-Electron Lasers - A New Source for Materials Processing

Description: Material processing with lasers has grown greatly in the previous decade, with annual sales in excess of $1 B (US). In general, the processing consists of material removal steps such as drilling, cutting, as well as joining. Here lasers that are either cw or pulsed with pulsewidths in the mu-s time regime have done well. Some applications, such as the surface processing of polymers to improve look and feel, or treating metals to improve corrosion resistance, require the economical production of laser powers of the tens of kilowatts, and therefore are not yet commercial processes. The development of FELs based on superconducting RF (SRF) linac technology provides a scaleable path to laser outputs above 50 kW, rendering these applications economically viable, since the cost/photon drops as the output power increases. Such FELs will provide quasi-cw (PRFs in the tens of MHz), of ultrafast (pulsewidth {approx} 1 ps) output with very high beam quality. The first example of such an FEL is the IR Demo FEL at the Thomas Jefferson National Accelerator Facility (Jefferson Lab), which produces nearly 2 kW of high average power on a routine basis. Housed in a multilaboratory user facility, we as well as members of our user community have started materials process studies in the areas mentioned earlier. I will present some of the first results of these studies. I will also briefly discuss the status of our DOD-funded project to upgrade the FEL to 10 kW in the mid IR.
Date: December 1, 2000
Creator: Shinn, Michelle D.
Partner: UNT Libraries Government Documents Department

Mechanically reliable surface oxides for high-temperature corrosion resistance

Description: Corrosion is widely recognized as being important, but an understanding of the underlying phenomena involves factors such as the chemistry and physics of early stages of oxidation, chemistry and bonding at the substrate/oxide interface, role of segregants on the strength of that bond, transport processes through scale, mechanisms of residual stress generation and relief, and fracture behavior at the oxide/substrate interface. Because of this complexity a multilaboratory program has been initiated under the auspices of the DOE Center of Excellence for the Synthesis and Processing of Advanced Materials, with strong interactions and cross-leveraging with DOE Fossil Energy and US industry. Objective is to systematically generate the knowledge required to establish a scientific basis for designing and synthesizing improved protective oxide scales/coatings (slow-growing, adherent, sound) on high-temperature materials without compromising the requisite properties of the bulk materials. The objectives of program work at Argonne are to (1) correlate actual corrosion performance with stresses, voids, segregants, interface roughness, initial stages of oxidation, and microstructures; (2) study such behavior in growing or as-grown films; and (3) define prescriptive design and synthesis routes to mechanically reliable surface oxides. Several techniques, such as Auger electron spectroscopy, X-ray diffraction, X-ray grazing incidence reflectance, grazing-angle X-ray fluorescence, optical fluorescence, and Raman spectroscopy, are used in the studies. Tne project has selected Fe-25 wt.% Cr-20 wt.% Ni and Fe-Cr-Al alloys, which are chromia- and alumina-formers respectively, for the studies. This paper presents some of the results on early stages of oxidation and on surface segregation of elements.
Date: May 1, 1995
Creator: Natesan, K.; Veal, B.W.; Grimsditch, M.; Renusch, D. & Paulikas, A.P.
Partner: UNT Libraries Government Documents Department

Corrosion resistance of inconel 690 to borax, boric acid, and boron nitride at 1100{degrees}C

Description: Significant general and localized corrosion was observed on Inconel 690 coupons following exposure to borax, boric acid and boron nitride at 1100{degrees}C. Severe localized attack at and below the melt line was observed on coupons exposed to borax. An intergranular attack at and below the melt line was observed on coupons exposed to borax. An intergranular attack (IGA) of the Inconel 690 was also observed. Severe internal void formation and IGA (30 mils penetration after 3 days) was observed in the coupon exposed to boric acid. Both borax and boric acid remove the protective chromium oxide; however, this layer can be reestablished by heating the Inconel 690 to 975 {degrees}C in air for several hours. Inconel 690 in direct contact with boron nitride resulted in the formation of a thick chromium borate layer, a general corrosion rate of 50 to 90 mils per year, and internal void formation of 1 mil per day.
Date: December 12, 1996
Creator: Imrich, K. J.
Partner: UNT Libraries Government Documents Department

High-temperature corrosion in power-generating systems.

Description: Several technologies are being developed to convert coal into clean fuel for use in power generation. From the standpoint of component materials in these technologies, the environments created by coal conversion and their interactions with materials are of interest. Coal is a complex and relatively dirty fuel that contains varying amounts of sulfur and a substantial fraction of noncombustible mineral constituents, commonly called ash. Corrosion of metallic and ceramic structural materials is a potential problem at elevated temperatures in the presence of complex gas environments and coal-derived solid/liquid deposits. This paper discusses the coal-fired systems currently under development, identifies several modes of corrosion degradation that occur in many of these systems, and suggests possible mechanisms of metal wastage. Available data on the performance of materials in some of the environments are highlighted, and the research needed to improve the corrosion resistance of various materials is presented.
Date: May 22, 2002
Creator: Natesan, K.
Partner: UNT Libraries Government Documents Department

Surface Treatment for Improving Sulfidation Resistance of Fossil Power Systems

Description: The purpose of the cooperative research and development agreement (CRADA) between ABB Combustion Engineering, Inc. and the Oak Ridge National Laboratory (ORNL) was to develop improved, longer life, and corrosion resistance surfaces for fossil power system components for use primarily in sulfidizing environments. Four surface protection techniques were to be explored. These included diffusion process, weld overlay, hot-isostatic processing, and various spraying methods. The work was to focus on Fe{sub 3} Al-based iron aluminide to increase the component life. The successful completion of the CRADA would have required the achievement of the following four goals: (1) fabrication development, (2) characterization and possibly modification of the alloy to optimize its manufacturability and environmental resistance, (3) testing and evaluation of the specimens, and (4) fabrication and testing of prototype parts. Because of lack of active participation from the participant, this CRADA did not achieve all of its goals and was terminated prematurely. Work carried out at ORNL on the CRADA is described in this report.
Date: March 9, 2001
Creator: Sikka, V.K.
Partner: UNT Libraries Government Documents Department

Structure and high-temperature properties of Ti{sub 5}Si{sub 3} with interstitial additions

Description: This study was motivated by the fact that previous research on the structure and properties of Ti{sub 5}Si{sub 3} showed unacceptably inconsistent results. The primary reason for these inconsistencies was interstitial contamination of Ti{sub 5}Si{sub 3} by carbon, nitrogen and oxygen. Thus, this study measured the effects that these interstitial atoms have on some of the previously reported properties. These properties include crystalline structure, thermal expansion anisotropy, electronic structure and bonding, and high temperature oxidation resistance. In Chapter 2 of this study, the lattice parameters and atomic positions of Ti{sub 5}Si{sub 3} as a function of carbon, nitrogen or oxygen content were measured via x-ray and neutron diffraction. Comparing these lattice parameters to those reported in other studies on supposedly pure Ti{sub 5}Si{sub 3} confirmed that the majority of the previous studies had samples with a considerable amount of interstitial impurities. In fact, the lattice parameter trends given in Chapter 2 can be used to estimate the types and level of impurities in these studies. Furthermore, Chapter 2 discusses how atomic positions change as interstitial atoms are incorporated into the lattice. These changes in atomic separations suggest that strong bonds form between the interstitial atoms and the surrounding titanium atoms. This is in full agreement with the electronic structure calculations given in Chapter 4. These calculations show that bonding does occur between titanium d-states and interstitial atom p-states at the expense of bonding between some of the titanium and silicon atoms. In addition, carbon seems to be the most strongly bonded interstitial atom. Knowledge of the exact interstitial content and its effect on bonding is important because Chapters 3 and 5 have shown that interstitial atoms have a marked effect on the thermal expansion and oxidation resistance. As discussed in Chapter 3, all interstitial atoms lower the thermal expansion anisotropy ...
Date: December 1, 1999
Creator: Williams, Jason
Partner: UNT Libraries Government Documents Department

Compressive Creep Performance and High Temperature Dimensional Stability of Conventional Silica Refractories

Description: Furnace designers and refractory engineers recognize that optimized furnace superstructure design and refractory selection are needed as glass production furnaces are continually striving toward greater output and efficiencies. Harsher operating conditions test refractories to the limit, while changing production technology (such as the conversion to oxy-fuel from traditional air-fuel firing) can alter the way the materials perform. Refractories for both oxy- and air-fuel fired furnace superstructures are subjected to high temperatures during service that may cause them to excessively creep or subside if the refractory material is not creep resistant, or if it is subjected to high stress, or both. Furnace designers can ensure that superstructure structural integrity is maintained if the creep behavior of the refractory material is well understood and well represented by appropriate engineering creep models. Several issues limit the abilities of furnace designers to (1) choose the optimum refractory for their applications, (2) optimize the engineering design, or (3) predict the service mechanical integrity of their furnace superstructures. Published engineering creep data are essentially non-existent for almost all commercially available refractories used for glass furnace superstructures. The limited data that do exist are supplied by the various refractory suppliers. Unfortunately, these suppliers generally have different ways of conducting their mechanical testing and they also interpret and report their data differently; this makes it hard for furnace designers to draw fair comparisons between competing grades of candidate refractories. Furthermore, the refractory supplier's data are often not available in a form that can be readily used for furnace design and for the prediction and design of long-term structural integrity of furnace superstructures. With the aim of providing such comparable data, the US DOE's Office of Industrial Technology and its Advanced Industrial Materials program is sponsoring work to conduct creep testing and analysis on refractories of interest to the ...
Date: March 1, 1999
Creator: Karakus, M.; Kirkland, T.P.; Liu, K.C.; Moore, R.E.; Pint, B.A. & Wereszczak, A.A.
Partner: UNT Libraries Government Documents Department