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Measured energy savings from the application of reflective roofsin 2 small non-residential buildings

Description: Energy use and environmental parameters were monitored in two small (14.9 m{sup 2}) non-residential buildings during the summer of 2000. The buildings were initially monitored for about 1 1/2 months to establish a base condition. The roofs of the buildings were then painted with a white coating and the monitoring was continued. The original solar reflectivities of the roofs were about 26%; after the application of roof coatings the reflectivities increased to about 72%. The monitored electricity savings were about 0.5kWh per day (33 Wh/m2 per day). The estimated annual savings are about 125kWh per year (8.4 kWh/m2); at a cost of $0.1/kWh, savings are about $0.86/m2 per year. Obviously, it costs significantly more than this amount to coat the roofs with reflective coating, particularly because of the remote locations of these buildings. However, since the prefabricated roofs are already painted green at the factory, painting them a white (reflective) color would bring no additional cost. Hence, a reflective roof saves energy at no incremental cost.
Date: January 14, 2003
Creator: Akbari, Hashem
Partner: UNT Libraries Government Documents Department

TEM Studies of Carbon Coated LiFePO4 after Charge DischargeCycling

Description: Carbon coating has proven to be a successful approach toimprove the rate capability of LiFePO4 used in rechargeable Li-ionbatteries. Investigations of the microstructure of carbon coated LiFePO4after charge discharge cycling shows that the carbon surface layerremains intact over 100 cycles. We find micro cracks in the cycledmaterial that extend parallel to low indexed lattice planes. Ourobservations differ from observations made by other authors. However thedifferences between the orientations of crack surfaces in both studiescan be reconciled considering the location of weak bonds in the unit celland specimen geometry as well as elastic stress fields ofdislocation.
Date: November 30, 2006
Creator: Gabrisch, H.; Wilcox, J. & Doeff, M.
Partner: UNT Libraries Government Documents Department

High Density Infrared (HDI) Transient Liquid Coatings for Improved Wear and Corrosion Resistance

Description: This report documents a collaborative effort between Oak Ridge National Laboratory (ORNL), Materials Resources International and an industry team of participants to develop, evaluate and understand how high density infrared heating technology could be used to improve infiltrated carbide wear coatings and/or to densify sprayed coatings. The research included HDI fusion evaluations of infiltrated carbide suspensions such (BrazeCoatĀ® S), composite suspensions with tool steel powders, thermally sprayed Ni-Cr- B-Si (self fluxing alloy) and nickel powder layers. The applied work developed practical HDI / transient liquid coating (TLC) procedures on test plates that demonstrated the ability to fuse carbide coatings for industrial applications such as agricultural blades, construction and mining vehicles. Fundamental studies helped create process models that led to improved process understanding and control. The coating of agricultural blades was demonstrated and showed the HDI process to have the ability to fuse industrial scale components. Sliding and brasive wear tests showed that high degree of wear resistance could be achieved with the addition of tool steel powders to carbide particulate composites.
Date: July 5, 2007
Creator: Smith, Ronald W.
Partner: UNT Libraries Government Documents Department

Progress in Large Period Multilayer Coatings for High Harmonic and Solar Applications

Description: Multilayer coatings for normal incidence optics designed for the long wavelength region (25 nm < {lambda} < 50 nm) are particularly challenging due to the few number of layers that can be utilized in the reflection. Recently, Mg/SiC multilayers have been fabricated with normal incidence reflectivity in the vicinity of 40% for wavelengths near the He-II line at 30.4 nm. Motivated by this success we have investigated the use of a tri-band multilayer to increase the bandwidth while maintaining the reflectivity. The multilayers were deposited by conventional magnetron sputtering. Using Mg/SiC bilayers a reflectivity of 45% was achieved at 27 to 32 nm at an angle of 5 deg from normal. The Mg/Sc/SiC multilayer systems have also been investigated. It obtained a near normal incidence reflectivity of 35% while increasing the bandwidth by a factor of 2. These results are very encouraging for the possibility of more widespread applications of normal incidence optics in high harmonic applications.
Date: January 7, 2008
Creator: Jones, Juanita; Aquila, Andrew; Salmassi, Farhad & Gullikson, Eric
Partner: UNT Libraries Government Documents Department

Preliminary report on development of coating for alloy case

Description: Coatings examined were selected industrial finishes reported to have good resistance to corrosion and included epoxy resins reinforced with fiberglass. For screening purposes,this preliminary work was done on commercial sheet Mg to which had been applied a dichromate finish. The coatings were tested for impact resistance, corrosion resistance, abrasion resistance, and thermal shock resistance. Conclusions for further work are outlined.
Date: July 27, 1956
Creator: Archibald, P.B.
Partner: UNT Libraries Government Documents Department

Electrodeposited Metal Matrix Composites for Enhanced Corrosion Protection and Mechanical Properties

Description: In the oil and gas industry, high corrosion resistance and hardness are needed to extend the lifetime of the coatings due to exposure to high stress and salt environments. Electrodeposition has become a favorable technique in synthesizing coatings because of low cost, convenience, and the ability to work at low temperatures. Electrodeposition of metal matrix composites has become popular for enhanced corrosion resistance and hardness in the oil and gas industry because of the major problems that persist with corrosion. Two major alloys of copper-nickel, 90-10 and 70-30, were evaluated for microbial corrosion protection in marine environments on a stainless steel substrate. Copper and copper alloys are commonly used in marine environments to resist biofouling of materials by inhibiting microbial growth. Literature surveying the electrodeposition of Cu-Ni incorporated with nano- to micro- particles to produce metal matrix composites has been reviewed. Also, a novel flow cell design for the enhanced deposition of metal matrix composites was examined to obtain the optimal oriented structure of the layered silicates in the metal matrix. With the addition of montmorillonite into the Ni and Cu-Ni matrix, an increase in strength, adhesion, wear and fracture toughness of the coating occurs, which leads to an increase corrosion resistance and longevity of the coating. These coatings were evaluated for composition and corrosion using many different types of instrumental and electrochemical techniques. The overall corrosion resistance and mechanical properties were improved with the composite films in comparison to the pure metals, which proves to be advantageous for many economic sectors including the oil and gas industry.
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Date: May 2016
Creator: Thurber, Casey Ray
Partner: UNT Libraries

Bioinspired and biocompatible coatings of poly(butylene adipate-co-terephthalate) and layer double hydroxide composites for corrosion resistance

Description: Hierarchical arrangement of biological composites such as nacre and bone containing high filler (ceramic) content results in high strength and toughness of the natural material. In this study we mimic the design of layered bone microstructure and fabricate an optimal multifunctional bio-nanocomposite having strength, toughness and corrosion resistance. Poly (butylene adipate-co-terephthalate) (PBAT), a biodegradable polymer was used as a substrate material with the reinforcement of LDH (Layered double hydroxide) as a nanofiller in different concentrations to achieve enhancement in mechanical properties as well as processing related thermostability. Corrosion resistance was increased by mimicking a layered structured which incorporated a tortuous diffusion path.
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Date: May 2016
Creator: Rizvi, Syed Hussain
Partner: UNT Libraries

Ultrahard Multilayer Coatings

Description: We have developed a new multilayer a-tC material that is thick stress-free, adherent, low friction, and with hardness and stiffness near that of diamond. The new a-tC material is deposited by J pulsed-laser deposition (PLD) at room temperature, and fully stress-relieved by a short thermal anneal at 600°C. A thick multilayer is built up by repeated deposition and annealing steps. We measured 88 GPa hardness, 1100 GPa Young's modulus, and 0.1 friction coefficient (under high load). Significantly, these results are all well within the range reported for crystalline diamond. In fact, this material, if considered separate from crystalline diamond, is the 2nd hardest material known to man. Stress-free a-tC also has important advantages over thin film diamond; namely, it is smooth, processed at lower temperature, and can be grown on a much broader range of substrates. This breakthrough will enable a host of applications that we are actively pursuing in MEMs, sensors, LIGA, etc.
Date: May 1, 1999
Creator: Chrzan, D.C.; Dugger, M.; Follstaedt, D.M.; Friedman, Lawrence H.; Friedmann, T.A.; Knapp, J.A. et al.
Partner: UNT Libraries Government Documents Department

Hypotheses for Scratch Behavior of Polymer Systems that Recover

Description: Scratch recovery is a desirable property of many polymer systems. The reason why some materials have demonstrated excellent scratch recovery while others do not has been a mystery. Explaining the scratch resistance based upon the hardness of a material or its crosslink density is incorrect. In this thesis, novel polymers were tested in an attempt to discover materials that show excellent scratch recovery - one of the most important parameters in determining the wear of a material. Several hypotheses were developed in an attempt to give an accurate picture of how the chemical structure of a polymer affects its scratch recovery. The results show that high scratch recovery is a complex phenomenon not solely dependent upon the presence of electronegative atoms such as fluorine.
Date: May 2002
Creator: Bujard, Bernard
Partner: UNT Libraries

Development of a Novel Grease Resistant Functional Coatings for Paper-based Packaging and Assessment of Application by Flexographic Press

Description: Recent commercial developments have created a need for alternative materials and methods for imparting oil/grease resistance to paper and/or paperboard used in packaging. The performance of a novel grease resistant functional coating comprised of polyvinyl alcohol (PVA), sodium tetraborate pentahydrate (borate) and acetonedicarboxylic acid (ACDA) and the application of said coating by means of flexographic press is presented herein. Application criteria is developed, testing procedures described, and performance assessment of the developed coating materials are made. SEM images along with contact angle data suggest that coating performance is probably attributable to decreased mean pore size in conjunction with a slightly increased surface contact angle facilitated by crosslinking of PVA molecules by both borate ions and ACDA.
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Date: August 2004
Creator: Brown, Robert W.
Partner: UNT Libraries

Thermophysical, Interfacial and Decomposition Analyses of Polyhydroxyalkanoates introduced against Organic and Inorganic Surfaces

Description: The development of a "cradle-to-cradle" mindset with both material performance during utilization and end of life disposal is a critical need for both ecological and economic considerations. The main limitation to the use of the biopolymers is their mechanical properties. Reinforcements are therefore a good alternative but disposal concerns then arise. Thus the objective of this dissertation is to investigate a biopolymer nanocomposite where the filler is a synthetically prepared layer double hydroxide (inorganic interface); and a biopolymer paper (organic interface) based coating or laminate. The underlying issues driving performance are the packing density of the biopolymer and the interaction with the reinforcement. Since the polyhydroxyalkanoates or PHAs (the biopolymers used for the manufacture of the nanocomposites and coatings) are semicrystalline materials, the glass transition was investigated using dynamic mechanical analysis (DMA) and dielectric spectroscopy (DES), whereas the melt crystallization, cold crystallization and melting points were investigated using differential scanning calorimetry (DSC). Fourier transform infrared (FTIR) spectroscopy was used to estimate crystallinity in the coated material given the low thermal mass of the PHA in the PHA coating. The significant enhancement of the crystallization rate in the PHA nanocomposite was probed using DSC and polarized optical microscopy (POM) and analyzed using Avrami and Lauritzen-Hoffman models. Both composites showed a significant improvement in the mechanical performance obtained by DMA, tensile and impact testing. The degradation and decomposition of the two composites were investigated in low microbial activity soil for the cellulose paper (to slow down the degradation rate that occurs in compost) and in compost. An in-house system according to the American Society for Testing and Materials ASTM D-98 (2003) was engineered. Soil decomposition showed that PHA coating into and onto the cellulose paper can be considered to be a useful method for the assessment of the degradability of the biopolymer. ...
Date: December 2009
Creator: Dagnon, Koffi Leonard
Partner: UNT Libraries

Spin-on-glass coatings for the generation of super-polishedsubstrates for extreme ultraviolet optics

Description: Substrates intended for use as extreme ultraviolet (EUV) optics have extremely stringent requirements in terms of finish. These requirements can dramatically increase the cost and fabrication time, especially when non-conventional shapes, such as toroids, are required. Here we present a spin-on-glass resist process capable of generating super-polished parts from inexpensive substrates. The method has been used to render diamond-turned substrates compatible for use as EUV optics. Toroidal diamond-turned optics with starting rms roughness in the 3.3 to 3.7 nm range have been smoothed to the 0.4 to 0.6 nm range. EUV reflectometry characterization of these optics has demonstrated reflectivities of approximately 63%.
Date: January 1, 2005
Creator: Salmassi, Farhad; Naulleau, Patrick P. & Gullikson, Eric M.
Partner: UNT Libraries Government Documents Department

Biomimetic bonelike composites and novel bioactive glasscoatings

Description: Metallic orthopaedic implants have been successfully used for decades but they have serious shortcomings related to their osseointegration and the fact that their mechanical properties do not match those of bone. This paper reviews recent advances in the fabrication of novel coatings to improve implant osseointegration and in the development of a new generation of hybrid organic-inorganic implant materials specifically designed for orthopaedic applications.
Date: June 1, 2005
Creator: Tomsia, A.P.; Saiz, E.; Song, J. & Bertozzi, C.R.
Partner: UNT Libraries Government Documents Department

Properties and challenges of nanolayer coatings

Description: A systematic study was made on MoSi{sub 2}-based nanolayer coatings. Alternating layers with thickness 1-20 nm were prepared by sputtering. Nitrided MoSi{sub 2} has a very high crystallization temperature, >1000 C, and MoSi{sub 2}Nx (x=3-4) can be used as a stable second phase reinforcement or diffusion barrier coatings. Mechanical properties depend strongly on phase and morphology of the layers: hardness and modulus is significantly increased in the crystallization. The nanolayers have much higher hardness but lower modulus (which project higher toughness in the nanolayers). Wear resistance is improved with decreasing layer thickness. Single phase MoSi{sub 2}Nx (x=0-4.2) has a wide range of hardness and modulus with varying N content and annealing, suggesting the possibility of engineering MoSi{sub 2}Nx to produce different material properties for different mechanical applications. Most of this paper is made up of viewographs.
Date: December 1995
Creator: Kung, H.; Nastasi, M.; Jervis, T.; Mitchell, T. & Hirvonen, J. P.
Partner: UNT Libraries Government Documents Department

Corrosion protection of metallic waste packages using thermal sprayed ceramic coatings

Description: Ceramic coated carbon steel coupons were corrosion tested in water with dissolved salts to simulate exposure to evaporation concentrated groundwater in an underground nuclear repository. Metallography revealed no corrosion at the ceramic metal interface of dense coatings, even though electrical measurements demonstrated that the coatings were slightly porous. Experimental results and a model to predict corrosion rates influenced by a porous ceramic coating and coating lifetimes are presented
Date: November 1, 1998
Creator: Farmer, J C; Hopper, R W; Shell, T E & Wilfinger, K R
Partner: UNT Libraries Government Documents Department

A SOLAR TEST COLLECTOR FOR EVALUATION OF BOTH SELECTIVE AND NON-SELECTIVE ABSORBERS

Description: A solar test collector was designed for the testing of thermally absorbing coatings under controlled conditions. The design consisted of a collector fed by a controlled temperature fluid within the range of 25-90 C (77-194 F). This temperature was maintained by a custom electronic controller. A small variable flow pump circulated water through three collector pipes at selected flow rates. Strip heaters coupled with a differential temperature controller compensated for edge losses associated with small collectors. Detailed design and operation data were presented and three black chrome and one nonselective absorber were analyzed in detail by test collector measurements. Results showed efficiencies as high as 77% and 75% ({Delta}T = 0) were obtained respectively for 1.0 {micro}m black chrome on copper and nickel plated steel. The lowest loss coefficients were about 3.8 w/m{sup 2} C for all black chrome/metal surfaces with the highest being 8.4 w/m{sup 2} C for the black paint/metal sample. Also, a collector model was presented for comparison.
Date: June 1, 1978
Creator: Lampert, Carl M. & Washburn, Jack
Partner: UNT Libraries Government Documents Department

Degradation and Failure Characteristics of NPP Containment Protective Coating Systems

Description: A research program to investigate the performance and potential for failure of Service Level I coating systems used in nuclear power plant containment is in progress. The research activities are aligned to address phenomena important to cause failure as identified by the industry coatings expert panel.
Date: December 1, 2000
Creator: Sindelar, R.L.
Partner: UNT Libraries Government Documents Department

Lapped substrate for enhanced backsurface reflectivity in a thermophotovoltaic energy conversion system

Description: A method is described for fabricating a thermophotovoltaic energy conversion cell including a thin semiconductor wafer substrate having a thickness ({beta}) calculated to decrease the free carrier absorption on a heavily doped substrate; wherein the top surface of the semiconductor wafer substrate is provided with a thermophotovoltaic device, a metallized grid and optionally an antireflective (AR) overcoating; and, the bottom surface (10 ft) of the semiconductor wafer substrate is provided with a highly reflecting coating which may comprise a metal coating or a combined dielectric/metal coating.
Date: December 31, 1996
Creator: Baldasaro, P.F.; Brown, E.J.; Charache, G.W. & DePoy, D.M.
Partner: UNT Libraries Government Documents Department

BDS Thin Film UV Antireflection Laser Damage Competition

Description: UV antireflection coatings are a challenging coating for high power laser applications as exemplified by the use of uncoated Brewster's windows in laser cavities. In order to understand the current laser resistance of UV AR coatings in the industrial and university sectors, a double blind laser damage competition was performed. The coatings have a maximum reflectance of 0.5% at 355 nm at normal incidence. Damage testing will be performed using the raster scan method with a 7.5 ns pulse length on a single testing facility to facilitate direct comparisons. In addition to the laser resistance results, details of deposition processes and coating materials will also be shared.
Date: October 26, 2010
Creator: Stolz, C J
Partner: UNT Libraries Government Documents Department

Electrically Conductive, Corrosion-Resistant Coatings Through Defect Chemistry for Metallic Interconnects

Description: The principal objective of this work was to develop oxidation protective coatings for metallic interconnect based on a defect chemistry approach. It was reasoned that the effectiveness of a coating is dictated by oxygen permeation kinetics; the slower the permeation kinetics, the better the protection. All protective coating materials investigated to date are either perovskites or spinels containing metals exhibiting multiple valence states (Co, Fe, Mn, Cr, etc.). As a result, all of these oxides exhibit a reasonable level of electronic conductivity; typically at least about {approx}0.05 S/cm at 800 C. For a 5 micron coating, this equates to a maximum {approx}0.025 {Omega}cm{sup 2} area specific resistance due to the coating. This suggests that the coating should be based on oxygen ion conductivity (the lower the better) and not on electronic conductivity. Measurements of ionic conductivity of prospective coating materials were conducted using Hebb-Wagner method. It was demonstrated that special precautions need to be taken to measure oxygen ion conductivity in these materials with very low oxygen vacancy concentration. A model for oxidation under a protective coating is presented. Defect chemistry based approach was developed such that by suitably doping, oxygen vacancy concentration was suppressed, thus suppressing oxygen ion transport and increasing effectiveness of the coating. For the cathode side, the best coating material identified was LaMnO{sub 3} with Ti dopant on the Mn site (LTM). It was observed that LTM is more than 20 times as effective as Mn-containing spinels. On the anode side, LaCrO3 doped with Nb on the Cr site (LNC) was the material identified. Extensive oxidation kinetics studies were conducted on metallic alloy foils with coating {approx}1 micron in thickness. From these studies, it was projected that a 5 micron coating would be sufficient to ensure 40,000 h life.
Date: December 31, 2006
Creator: Virkar, Anil V.
Partner: UNT Libraries Government Documents Department

The development and testing of emissivity enhancement coatings for thermophotovoltaic (TPV) radiator applications

Description: One requirement of a thermophotovoltaic (TPV) radiator is to efficiently emit photons at high temperatures to TPV cells for conversion to electric power. Because many candidate radiator materials with adequate structural properties display low emissivity, coatings or other surface modifications are required for enhancement of emissivity. Six plasma sprayed coatings and one textured surface demonstrated adequate thermal stability and emittance values of 0.8 or greater. Promising attributes of modified surfaces are identified.
Date: March 1, 1999
Creator: Cockeram, B.V.; Measures, D.P. & Mueller, A.J.
Partner: UNT Libraries Government Documents Department

Antireflection Coating Design for Series Interconnected Multi-Junction Solar Cells

Description: AR coating design for multi-junction solar cells can be more challenging than in the single junction case. Reasons for this are discussed. Analytical expressions used to optimize AR coatings for single junction solar cells are extended for use in monolithic, series interconnected multi-junction solar cell AR coating design. The result is an analytical expression which relates the solar cell performance (through J{sub SC}) directly to the AR coating design through the device reflectance. It is also illustrated how AR coating design can be used to provide an additional degree of freedom for current matching multi-junction devices.
Date: November 29, 1999
Creator: AIKEN,DANIEL J.
Partner: UNT Libraries Government Documents Department