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RELATIONSHIP BETWEEN VIBRATIONS AND MECHANICAL SEAL LIFE IN CENTRIFUGAL PUMPS

Description: A reduction of vibrations in mechanical seals increases the life of the seals in centrifugal pumps by minimizing fatigue damage. Mechanical seals consist of two smooth seal faces. one face is stationary with respect to the pump. The other rotates. Between the faces a fluid film evaporates as the fluid moves radially outward across the seal face. ideally, the film evaporates as it reaches the outer surface of the seal faces, thereby preventing leakage from the pump and effectively lubricating the two surfaces. Relative vibrations between the two surfaces affect the fluid film and lead to stresses on the seal faces, which lead to fatigue damage. As the fluid film breaks down impacts between the two seal faces create tensile stresses on the faces, which cycle at the speed of the motor rotation. These cyclic stresses provide the mechanism leading to fatigue crack growth. The magnitude of the stress is directly related to the rate of crack growth and time to failure of a seal. Related to the stress magnitude, vibration data is related to the life of mechanical seals in pumps.
Date: April 30, 2007
Creator: Leishear, R; Jerald Newton, J & David Stefanko, D
Partner: UNT Libraries Government Documents Department

Development of a more fish-tolerant turbine runner, advanced hydropower turbine project

Description: Alden Research Laboratory, Inc. (ARL) and Northern Research and Engineering Corporation (NREC) conducted a research program to develop a turbine runner which will minimize fish injury and mortality at hydroelectric projects. ARL?NREC have developed a runner shape which minimizes the number of blade leading edges, reduces the pressure versus time and the velocity versus distance gradients within the runner, minimizes or eliminates the clearance between the runner and runner housing, and maximizes the size of the flow passages, all with minimal penalty on turbine efficiency. An existing pump impeller provided the starting point for developing the fish tolerant turbine runner. The Hidrostal pump is a single bladed combined screw/centrifugal pump which has been proven to transport fish with minimal injury. The focus of the ARL/NREC research project was to develop a new runner geometry which is effective in downstream fish passage and hydroelectric power generation. A flow of 1,000 cfs and a head in the range of 75 ft to 100 ft were selected for conceptual design of the new runner. Conceptual design of the new runner began with a re-evaluation of studies which have been previously conducted to identify probable sources of injury to fish passing through hydraulic turbines. Criteria relative to hydraulic characteristics which are favorable for fish passage were prepared based on a reassessment of the available information. Important criteria used to develop the new runner design included low pressure change rates, minimum absolute pressures, and minimum shear. Other criteria which are reflected in the runner design are a minimum number of blades (only two), minimum total length of leading edges, and large flow passages. 86 figs., 5 tabs.
Date: February 1, 1997
Creator: Cook, T.C.; Hecker, G.E.; Faulkner, H.B. & Jansen, W.
Partner: UNT Libraries Government Documents Department

ULTRA-LIGHTWEIGHT CEMENT

Description: The objective of this project is to develop an improved ultra-lightweight cement using ultra-lightweight hollow glass spheres (ULHS). Work reported herein addresses tasks performed in the fourth quarter as well as the other three quarters of the past year. The subjects that were covered in previous reports and that are also discussed in this report include: Analysis of field laboratory data of active cement applications from three oil-well service companies; Preliminary findings from a literature review focusing on problems associated with ultra-lightweight cements; Summary of pertinent information from Russian ultra-lightweight cement literature review; and Comparison of compressive strengths of ULHS systems using ultrasonic and crush methods Results reported from the fourth quarter include laboratory testing of ULHS systems along with other lightweight cement systems--foamed and sodium silicate slurries. These comparison studies were completed for two different densities (10.0 and 11.5 lb/gal) and three different field application scenarios. Additional testing included the mechanical properties of ULHS systems and other lightweight systems. Studies were also performed to examine the effect that circulation by centrifugal pump during mixing has on breakage of ULHS.
Date: October 23, 2001
Creator: Sabins, Fred
Partner: UNT Libraries Government Documents Department

D0 Silicon Upgrade: Redesign of the Low Conductivity Water (LCW) System at D-Zero

Description: Due to the relocation of a magnet power supply, the installation of a buss, and an installation of chokes. and their need for cooling water a redesign of the Low Conductivity Water (LCW) system has been undertaken. This new system required the determination of an optimal pipe diameter for the High Bay pipe as well as the determination of the pressure drop and temperature rise in the buss. Based on numerous calculations it has been determined that the High Bay pipe should be 1 1/2 inch (1.90 O.D. x 1.610 I.D-40S steel). While the pressure drop in the buss was calculated to be 7.699 psi. Based on such a low pressure drop, no need for any additional pumps has presented itself. Finally, the temperature rise in the buss has been determined to be about 29.39 F for the Assembly Hall (route No.1). and 13.93 F for the Collision Hall (route No.2). The purpose of this engineering note is to explain the redesign of the low conductivity water system (LCW) at D-Zero. The areas to be covered include the sizing of the High Bay, the pressure drop and temperature rise in the buss. In addition, I will try to determine if any more pumps are needed to support this new system. Originally, the purpose of the LCW was to provide cooling for the EF, CF, SAMUS magnets and the magnet power supply. The water source is composed of two 1 1/2 BC, 20 hp, centrifugal pumps (see Table No.2) which are located in room 604 of the D-Zero Assembly building.
Date: October 15, 1996
Creator: Zaczek, Mariusz
Partner: UNT Libraries Government Documents Department

Advanced Electric Submersible Pump Design Tool for Geothermal Applications

Description: Electrical Submersible Pumps (ESPs) present higher efficiency, larger production rate, and can be operated in deeper wells than the other geothermal artificial lifting systems. Enhanced Geothermal Systems (EGS) applications recommend lifting 300 C geothermal water at 80kg/s flow rate in a maximum 10-5/8-inch diameter wellbore to improve the cost-effectiveness. In this paper, an advanced ESP design tool comprising a 1D theoretical model and a 3D CFD analysis has been developed to design ESPs for geothermal applications. Design of Experiments was also performed to optimize the geometry and performance. The designed mixed-flow type centrifugal impeller and diffuser exhibit high efficiency and head rise under simulated EGS conditions. The design tool has been validated by comparing the prediction to experimental data of an existing ESP product.
Date: May 31, 2012
Creator: Qi, Xuele; Turnquist, Norman & Ghasripoor, Farshad
Partner: UNT Libraries Government Documents Department

Selection of Sampling Pumps Used for Groundwater Monitoring at the Hanford Site

Description: The variable frequency drive centrifugal submersible pump, Redi-Flo2a made by Grundfosa, was selected for universal application for Hanford Site groundwater monitoring. Specifications for the selected pump and five other pumps were evaluated against current and future Hanford groundwater monitoring performance requirements, and the Redi-Flo2 was selected as the most versatile and applicable for the range of monitoring conditions. The Redi-Flo2 pump distinguished itself from the other pumps considered because of its wide range in output flow rate and its comparatively moderate maintenance and low capital costs. The Redi-Flo2 pump is able to purge a well at a high flow rate and then supply water for sampling at a low flow rate. Groundwater sampling using a low-volume-purging technique (e.g., low flow, minimal purge, no purge, or micropurges) is planned in the future, eliminating the need for the pump to supply a high-output flow rate. Under those conditions, the Well Wizard bladder pump, manufactured by QED Environmental Systems, Inc., may be the preferred pump because of the lower capital cost.
Date: November 5, 2001
Creator: Schalla, Ronald; Webber, William D & Smith, Ronald M
Partner: UNT Libraries Government Documents Department

Centrifugal slurry pump wear and hydraulic studies. Quarterly technical progress report, January 1, 1987--March 31, 1987

Description: The following report marks the third quarter of the third phase of the centrifugal slurry pump improvement program. The program was begun in 1982 for the purpose of improving the operating life of centrifugal slurry pumps for coal liquefaction service. This phase of work will verify the design of a pump at higher speed operation. Eventual scale-up of the prototype slurry pumps to full-scale synthetic fuel generation plants could require ten times the flow. The higher speed will allow pumps to be smaller with respectable efficiencies. Conversely, without increasing the specific speed of the pump design, the eventual size would be more than triple that of the prototype slurry pump. The prototype slurry pump during this phase of the program incorporated all the features proven in the earlier phases of the program. This new, higher specific speed pump will be tested for the ability of the hydraulic design to inhibit wear. It will be tested and compared to the previous optimum prototype slurry pump of this program.
Date: January 1, 1987
Creator: Bonney, G.E.
Partner: UNT Libraries Government Documents Department

Effects of Crust Ingestion on Mixer Pump Performance in Tank 241-SY-101: Workshop Results

Description: In August 1999, a workshop was held at Pacific Northwest National Laboratory to discuss the effects of crust ingestion on mixer pump performance in Hanford Waste Tank 241-SY-101. The main purpose of the workshop was to evaluate the potential for crust ingestion to degrade mixing and/or damage the mixer pump. The need for a previously determined 12-inch separation between the top of the mixer pump inlet and the crust base was evaluated. Participants included a representative from the pump manufacturer, an internationally known expert in centrifugal pump theory, Hanford scientists and engineers, and operational specialists representing relevant fields of expertise. The workshop focused on developing an understanding of the pump design, addressing the physics of entrainment of solids and gases into the pump, and assessing the effects of solids and gases on pump performance. The major conclusions are summarized as follows: (1) Entrainment of a moderate amount of solids or gas from the crust should not damage the pump or reduce its lifetime, though mixing effectiveness will be somewhat reduced. (2) Air binding should not damage the pump. Vibrations due to ingestion of gas, solids, and objects potentially could cause radial loads that might reduce the lifetime of bearings and seals. However, significant damage would require extreme conditions not associated with the small bubbles, fine solids, and chunks of relatively weak material typical of the crust. (3) The inlet duct extension opening, 235 inches from the tank bottom, should be considered the pump inlet, not the small gap at 262 inches. (4) A suction vortex exists at the inlet of all pumps. The characteristics of the inlet suction vortex in the mixer pump are very hard to predict, but its effects likely extend upward several feet. Because of this, the current 12-inch limit should be replaced with criteria based on ...
Date: October 20, 1999
Creator: Brennen, C.E.; Stewart, C.W. & Meyer, P.A.
Partner: UNT Libraries Government Documents Department

Evaluation of Failed Crane Chempumps Used During Salt Well Pumping

Description: The Interim Stabilization Project is responsible for removing pumpable interstitial liquid from remaining single shelled tanks and transferring the waste to safer double-shelled tanks. This waste transfer is conducted by installing a saltwell pumping system within the designated single shell tank, and transferring the waste to double shelled tank using approved transfer lines. The saltwell pumping system is placed within a saltwell screen installed into the tank waste, the screen is designed to allow gravity flow of liquid into the screen and prevent solids from entering the pumping system. A foot valve consisting of a venturi jet and nozzle creates a suction, picking up waste at an equal rate as the out flow transfer rate of the saltwell system. A centrifugal pump is used to create the motive force across the eductor and drive the waste through the associated system piping and transfer lines leading to the double shelled tanks. The centrifugal pump that has typically been used in the saltwell pumping system installations is the Crane Chempump, model GA-1 1/2 K with 4 3/4 inch impeller. The following evaluation is not intended to be an all inclusive analysis of the operation of a saltwell system and associated pump. This evaluation will detail some of the noted failures in specific saltwell systems and document those findings. Due to the large number of saltwell systems installed over the duration of the Stabilization Project, only those saltwell systems installed over the last two years within S, SX, U, A and AX tank farms, shall be included in this evaluation. After identification of the pump failures mechanism, recommendations shall be identified to address potential means of improving overall operational efficiency and reducing overall equipment failures.
Date: September 18, 2000
Creator: ELSEN, J.J.
Partner: UNT Libraries Government Documents Department

Trim or Replace Impellers on Oversized Pumps

Description: One in a series of tip sheets to help manufacturers optimize their industrial pumping systems. As a result of conservative engineering practices, pumps are often substantially larger than they need to be for an industrial plant's process requirements. Centrifugal pumps can often be oversized because of ''rounding up'', trying to accommodate gradual increases in pipe surface roughness and flow resistance over time, or anticipating future plant capacity expansions. In addition, the plant's pumping requirements might not have been clearly defined during the design phase. Because of this conservative approach, pumps can have operating points completely different from their design points. The pump head is often less than expected, while the flow rate is greater. This can cause cavitation and waste energy as the flow rate typically must be regulated with bypass or throttle control. Oversized and throttled pumps that produce excess pressure are excellent candidates for impeller replacement or ''trimming'', to save energy and reduce costs. Trimming involves machining the impeller to reduce its diameter. Trimming should be limited to about 75% of a pump's maximum impeller diameter, because excessive trimming can result in a mismatched impeller and casing. As the impeller diameter decreases, added clearance between the impeller and the fixed pump casing increases internal flow recirculation, causes head loss, and lowers pumping efficiency. For manufacturing standardization purposes, pump casings and shafts are designed to accommodate impellers in a range of sizes. Many pump manufacturers provide pump performance curves that indicate how various models will perform with different impeller diameters or trims. The impeller should not be trimmed any smaller than the minimum diameter shown on the curve. Net positive suction head requirements (NPSHR) usually decrease at lower flow rates and can increase at the higher end of the pump head curve. The NPSHR at a given flow rate ...
Date: September 1, 2006
Partner: UNT Libraries Government Documents Department

Evaluation of the Use of Existing RELAP5-3D Models to Represent the Actinide Burner Test Reactor

Description: The RELAP5-3D code is being considered as a thermal-hydraulic system code to support the development of the sodium-cooled Actinide Burner Test Reactor as part of Global Nuclear Energy Partnership. An evaluation was performed to determine whether the control system could be used to simulate the effects of non-convective mechanisms of heat transport in the fluid that are not currently represented with internal code models, including axial and radial heat conduction in the fluid and subchannel mixing. The evaluation also determined the relative importance of axial and radial heat conduction and fluid mixing on peak cladding temperature for a wide range of steady conditions and during a representative loss-of-flow transient. The evaluation was performed using a RELAP5-3D model of a subassembly in the Experimental Breeder Reactor-II, which was used as a surrogate for the Actinide Burner Test Reactor. An evaluation was also performed to determine if the existing centrifugal pump model could be used to simulate the performance of electromagnetic pumps.
Date: February 1, 2007
Creator: Davis, C. B.
Partner: UNT Libraries Government Documents Department

ADMP Mixing of Tank 18F: History, Modeling, Testing, and Results

Description: Residual radioactive waste was removed from Tank 18F in the F-Area Tank Farm at Savannah River Site (SRS), using the advanced design mixer pump (ADMP). Known as a slurry pump, the ADMP is a 55 foot long pump with an upper motor mounted to a steel super structure, which spans the top of the waste tank. The motor is connected by a long vertical drive shaft to a centrifugal pump, which is submerged in waste near the tank bottom. The pump mixes, or slurries, the waste within the tank so that it may be transferred out of the tank. Tank 18F is a 1.3 million gallon, 85 foot diameter underground waste storage tank, which has no internal components such as cooling coils or structural supports. The tank contained a residual 47,000 gallons of nuclear waste, consisting of a gelatinous radioactive waste known as sludge and particulate zeolite. The prediction of the ADMP success was based on nearly twenty five years of research and the application of that research to slurry pump technology. Many personnel at SRS and Pacific Northwest National Laboratories (PNNL) have significantly contributed to these efforts. This report summarizes that research which is pertinent to the ADMP performance in Tank 18F. In particular, a computational fluid dynamics (CFD) model was applied to predict the performance of the ADMP in Tank 18F.
Date: March 29, 2004
Creator: LEISHEAR, ROBERTA
Partner: UNT Libraries Government Documents Department

Hazard Evaluation for a Salt Well Centrifugal Pump Design Using Service Water for Lubrication and Cooling

Description: This report documents the results of a preliminary hazard analysis (PHA) covering the new salt well pump design. The PHA identified ten hazardous conditions mapped to four analyzed accidents: flammable gas deflagrations, fire in contaminated area, tank failure due to excessive loads, and waste transfer leaks. This document also presents the results of the control decision/allocation process. A backflow preventer and associated limiting condition were assigned.
Date: October 9, 2000
Creator: GRAMS, W.H.
Partner: UNT Libraries Government Documents Department

Hazard Evaluation for the Saltwell Chempump and a Saltwell Centrifugal Pump Design using Service Water for Lubrication and Cooling

Description: This report documents results of a preliminary hazard analysis (PHA) covering the existing Crane Chempump and the new salt well pumping design. Three hazardous conditions were identified for the Chempump and ten hazardous conditions were identified for the new salt well pump design. This report also presents the results of the control decision/allocation process. A backflow preventer and associated limiting condition for operation were assigned to one hazardous condition with the new design.
Date: November 16, 2000
Creator: GRAMS, W.H.
Partner: UNT Libraries Government Documents Department

Experimental system and component performance analysis

Description: A prototype dye laser flow loop was constructed to flow test large power amplifiers in Building 169. The flow loop is designed to operate at supply pressures up to 900 psig and flow rates up to 250 GPM. During the initial startup of the flow loop experimental measurements were made to evaluate component and system performance. Three candidate dye flow loop pumps and three different pulsation dampeners were tested.
Date: October 1, 1984
Creator: Peterman, K.
Partner: UNT Libraries Government Documents Department

Tests of cold helium compressors at Fermilab

Description: Fermilab has tested two cold helium compressors for possible installation in the satellite refrigerator buildings of the Tevatron cryogenic system. Operating conditions required to obtain an overall Tevatron energy upgrade from 900 to 1000 GeV are (for each of 24 machines): 52 g/s mass flow rate, 0.7 atm inlet pressure, 1.4 atm exhaust pressure. Acceptable efficiency is in the 60% range. Both Creare, Inc., and Cryogenic Consultants, Inc. (CCI), have supplied units for evaluation. The Creare machine is a high speed centrifugal pump/compressor which yielded 60% adiabatic efficiency (including an approximately 20 watt heat leak) with a 1.0 atm inlet pressure and 55 g/s flow rate. Certain mechanical difficulties were present, chiefly the device's inability to withstand two-phase flow. CCI supplied a reciprocating unit which, after initial testing and modification, achieved 59% efficiency with an approximate 35 watt heat leak at a 0.7 atm inlet pressure and 48 g/s flow rate. Although the device lacks the smooth, quiet operating characteristics of a turbomachine, it has endured mechanically throughout testing and is entirely insensitive to two-phase flow.
Date: October 1, 1987
Creator: Peterson, T.J. & Fuerst, J.D.
Partner: UNT Libraries Government Documents Department

85,000-GPM, single-stage, single-suction LMFBR intermediate centrifugal pump

Description: The mechanical and hydraulic design features of the 85,000-gpm, single-stage, single-suction pump test article, which is designed to circulate liquid-sodium coolant in the intermediate heat-transport system of a Large-Scale Liquid Metal Fast Breeder Reactor (LS-LMFBR), are described. The design and analytical considerations used to satisfy the pump performance and operability requirements are presented. The validation of pump hydraulic performance using a hydraulic scale-model pump is discussed, as is the featute test for the mechanical-shaft seal system.
Date: January 1, 1983
Creator: Fair, C.E.; Cook, M.E. Huber, K.A. & Rohde, R.
Partner: UNT Libraries Government Documents Department

Centrifugal slurry pump wear and hydraulic studies. Phase II report. Experimental studies

Description: This report describes the work performed by Ingersoll-Rand Research, Inc., under Phase II, Experimental Studies for the contract entitled, Centrifugal Slurry Pump Wear and Hydraulic Studies. This work was carried out for the US Department of Energy under Contract No. DE-AC-82PC50035. The basic development approach pursued this phase is presented, followed by a discussion on wear relationships. The analysis, which resulted in the development of a mathematical wear model relating pump life to some of the key design and operating parameters, is presented. The results, observations, and conclusions of the experimental investigation on small scale pumps that led to the selected design features for the prototype pump are discussed. The material investigation was performed at IRRI, ORNL and Battelle. The rationale for selecting the materials for testing, the test methods and apparatus used, and the results obtained are presented followed by a discussion on materials for a prototype pump. In addition, the prototype pump test facility description, as well as the related design and equipment details, are presented. 20 references, 53 figures, 13 tables.
Date: January 1, 1983
Creator: Mistry, D.; Cooper, P.; Biswas, C.; Sloteman, D. & Onuschak, A.
Partner: UNT Libraries Government Documents Department

Prediction of centrifugal pump-cleaning ability in waste sludge

Description: Radioactive waste at the Savannah River Plant (SRP) is being transferred from older waste tanks to new, stress-relieved tanks for more effective waste management. The technology developed for waste removal involves the use of long-shaft, recirculating, centrifugal pumps (slurry pumps). Testing completed at the Savannah River Laboratory's 30-meter-diameter mock-up waste tank related the effective cleaning radius (ECR) of a slurry pump to critical pump and materials characteristics. Presently, this theory is being applied to radioactive waste at SRP. However, the technology can be applied to other remote handling situations where the slurry rheology can be determined. For SRP waste, an equation of the form: ECR ..cap alpha.. DV/sub 0/ (rho/tau/sub 0/)/sup 1/2/ was determined where D is the nozzle diameter, V/sub 0/ is the average initial velocity, rho is the density of the slurry, and tau/sub 0/ is the yield stress of the slurry. Using this relationship, the cleaning performance of a pump operating in any SRP sludge environment can be predicted. Specifically, yield stress and density measurements on sludge samples can be used to predict the required number and effective location for slurry pumps in actual SRP waste tanks.
Date: January 1, 1981
Creator: Churnetski, B V
Partner: UNT Libraries Government Documents Department