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Field-Flow Fractionation of Carbon Nanotubes and Related Materials

Description: During the grant period, we carried out FFF studies of carbonaceous soot, single-walled and multi-walled carbon nanotubes, carbon nano-onions and polyoxometallates. FFF alone does not provide enough information to fully characterize samples, so our suite of characterization techniques grew to include light scattering (especially Photon Correlation Spectroscopy), scanning and transmission electron microscopy, thermogravimetric analysis and spectroscopic methods. We developed convenient techniques to deposit and examine minute FFF fractions by electron microscopy. In collaboration with Arthur Cammers (University of Kentucky), we used Flow Field-Flow Fractionation (Fl-FFF) to monitor the solution-phase growth of keplerates, a class of polyoxometallate (POM) nanoparticles. We monitored the evolution of Mo-POM nanostructures over the course of weeks by by using flow field-flow fractionation and corroborated the nanoparticle structures by using transmission electron microscopy (TEM). Total molybdenum in the solution and precipitate phases was monitored by using inductively coupled plasma analyses, and total Mo-POM concentration by following the UV-visible spectra of the solution phase. We observe crystallization-driven formation of (Mo132) keplerate and solution phase-driven evolution of structurally related nanoscopic species (3-60 nm). FFF analyses of other classes of materials were less successful. Attempts to analyze platelets of layered materials, including exfoliated graphite (graphene) and TaS2 and MoS2, were disappointing. We were not able to optimize flow conditions for the layered materials. The metal sulfides react with the aqueous carrier liquid and settle out of suspension quickly because of their high density.
Date: November 17, 2011
Creator: Selegue, John P.
Partner: UNT Libraries Government Documents Department

Carbon Sequestration on Surface Mine Lands

Description: A major effort this quarter was to continue the evaluation of the inventory data in preparation for the submission of the final report. The hydrologic quantity and quality are continuously monitored and quantified. Much effort was also expended in preparing technical presentations for professional meeting and for the preparation of the final project report.
Date: May 2, 2006
Creator: Graves, Donald H.; Barton, Christopher; Sweigard, Richard & Warner, Richard
Partner: UNT Libraries Government Documents Department

Carbon Sequestration on Surface Mine Lands

Description: A major effort this quarter was to inventory all the planted areas to evaluate the diameter and height growth as well as determine survival rates. Soil bulk density and compaction continue to be evaluated on all the areas to determine the effects on tree growth and survival. The hydrologic quantity and quality are continuously monitored and quantified. Much effort was also expended in preparing technical presentations for professional meeting and for the preparation of the final project report.
Date: May 2, 2006
Creator: Graves, Donald H.; Barton, Christopher; Sweigard, Richard & Warner, Richard
Partner: UNT Libraries Government Documents Department

Carbon Sequestration on Surface Mine Lands

Description: A major effort this quarter was to inventory all the planted areas to evaluate the diameter and height growth as well as determine survival rates. Soil bulk density and compaction continue to be evaluated on all the areas to determine the effects on tree growth and survival. The hydrologic quantity and quality are continuously monitored and quantified. Much effort was also expended in preparing technical presentations for professional meeting and field trips for a variety of audiences.
Date: December 7, 2005
Creator: Graves, Donald H.; Barton, Christopher; Sweigard, Richard & Warner, Richard
Partner: UNT Libraries Government Documents Department

Carbon Sequestration on Surface Mine Lands

Description: During this quarter a general forest monitoring program was conducted to measure treatment effects on above ground and below ground carbon C and Nitrogen (N) pools for the tree planting areas. Detailed studies to address specific questions pertaining to Carbon cycling was initiated with the development of plots to examine the influence of mycorrhizae, spoil chemical and mineralogical properties, and use of amendment on forest establishment and carbon sequestration. Efforts continued during this period to examine decomposition and heterotrophic respiration on C cycling in the reforestation plots. Projected climate change resulting from elevated atmospheric carbon dioxide has given rise to various strategies to sequester carbon in various terrestrial ecosystems. Reclaimed surface mine soils present one such potential carbon sink where traditional reclamation objectives can complement carbon sequestration. New plantings required the modification and design and installation on monitoring equipment. Maintenance and data monitoring on past and present installations are a continuing operation. The Department of Mining Engineering continued the collection of penetration resistance, penetration depth, and bulk density on both old and new treatment areas. Data processing and analysis is in process for these variables. Project scientists and graduate students continue to present results at scientific meetings, tours and field days presentations of the research areas are being conducted on a request basis.
Date: October 2, 2005
Creator: Graves, Donald H.; Barton, Christopher; Sweigard, Richard & Warner, Richard
Partner: UNT Libraries Government Documents Department

C1 Chemistry for the Production of Ultra-Clean Liquid Transportation Fuels and Hydrogen

Description: Faculty and students from five universities--the University of Kentucky, University of Pittsburgh, University of Utah, West Virginia University, and Auburn University--are collaborating in a research program to develop C1 chemistry processes to produce ultra-clean liquid transportation fuels and hydrogen, the zero-emissions transportation fuel of the future. The feedstocks contain one carbon atom per molecular unit. They include synthesis gas (syngas), a mixture of carbon monoxide and hydrogen produced by coal gasification or reforming of natural gas, methane, methanol, carbon dioxide, and carbon monoxide. An important objective is to develop C1 technology for the production of liquid transportation fuel and hydrogen from domestically plentiful resources such as coal, coalbed methane, and natural gas. An Industrial Advisory Board with representatives from Chevron-Texaco, Eastman Chemical, Conoco-Phillips, the Air Force Research Laboratory, the U.S. Army National Automotive Center (Tank & Automotive Command--TACOM), and Tier Associates provides guidance on the practicality of the research. The current report presents results obtained in this research program during the six months of the subject contract from October 1, 2002 through March 31, 2003. The results are presented in thirteen detailed reports on research projects headed by various faculty members at each of the five CFFS Universities. Additionally, an Executive Summary has been prepared that summarizes the principal results of all of these projects during the six-month reporting period.
Date: March 31, 2005
Creator: Huffman, Gerald P.
Partner: UNT Libraries Government Documents Department

C1 Chemistry for the Production of Ultra-Clean Liquid Transportation Fuels and Hydrogen

Description: Faculty and students from five universities--the University of Kentucky, University of Pittsburgh, University of Utah, West Virginia University, and Auburn University--are collaborating in a research program to develop C1 chemistry processes to produce ultra-clean liquid transportation fuels and hydrogen, the zero-emissions transportation fuel of the future. The feedstocks contain one carbon atom per molecular unit. They include synthesis gas (syngas), a mixture of carbon monoxide and hydrogen produced by coal gasification or reforming of natural gas, methane, methanol, carbon dioxide, and carbon monoxide. An important objective is to develop C1 technology for the production of transportation fuel from domestically plentiful resources such as coal, coalbed methane, and natural gas. An Industrial Advisory Board with representatives from Chevron-Texaco, Eastman Chemical, Conoco-Phillips, Energy International, the Department of Defense, and Tier Associates provides guidance on the practicality of the research. The current report presents results obtained in this research program during the first six months of the subject contract (DE-FC26-02NT-4159), from October 1, 2002 through March 31, 2003.
Date: March 31, 2003
Creator: Huffman, Gerald P.
Partner: UNT Libraries Government Documents Department

Pilot Demonstration of Technology fo the Production of High Value Materials from the Ultra-Fine (PM 2.5) Fraction of Coal Combustion Ash

Description: Work on the project primarily focused on the design and testing of different hydraulic classifier configurations. A four cell, open channel, cross flow classifier with and without weirs separating the cells was evaluated. Drawbacks to this configuration included thick sediment compression zones and relatively low throughput. The configuration was redesigned with inclined lamellae plates, to increase sedimentation area and decreased sediment compression zone thickness. This configuration resulted in greater throughput for any given product grade and enhanced product recovery. A digital model of a hydraulic classifier was also constructed based upon Stokes law and the configurations of the tests units. When calibrated with the size of the ash used in the tests, it produced a reasonable approximation of the size, yield and recovery of the actual product. The digital model will be useful to generate test data, at least on a relative basis, of conditions that are hard to generate in the laboratory or at larger scale. Test work on the dispersant adsorption capacity, settling tests and leaching test were also conducted on materials collected from the Coleman power station pond.
Date: June 27, 2005
Creator: Robl, T.L.; Groppo, J.G. & Henke, K.R.
Partner: UNT Libraries Government Documents Department

Pilot Demonstration of Technology for the Production of High Value Materials from the Ultra-Fine (PM 2.5) Fraction of Coal Combustion Ash

Description: Work on the project focused on the determination of the hydraulic classification characteristics of the Coleman and Mill Creek ashes. The work utilized the hydraulic classifier developed earlier in the project. Testing included total yield, recovery of <5 {micro}m ash diameter particles and LOI partitioning as functions of dispersant dosage and type, retention time and superficial velocity. Yields as high as 21% with recoveries of up to 2/3 of the <5 {micro}m ash fractions were achieved. Mean particle size (D{sub 50}) of varied from 3.7 to 10 {micro}m. The ashes were tested for there pozzolanic activity in mortars as measured by strength activity index using ASTM criteria. Additional testing included air entrainment reagent demand and water requirements. The classified products all performed well, demonstrating excellent early strength development in the mortars. Some increased air entrainment demand was noted. The conceptual design of a process demonstration unit PDU was also completed. A flexible, trailer-mounted field unit is envisioned.
Date: December 14, 2005
Creator: Robl, T.L.; Groppo, J.G. & Rathebone, Robert
Partner: UNT Libraries Government Documents Department

Pilot Demonstration of Technology for the Production of High Value Materials from the Ultra-Fine (PM 2.5) Fraction of Coal Combustion Ash

Description: During this reporting period, efforts focused on improving our understanding of the basic operating principles of the lamella classifier. It was determined from testing that product grade is primarily a function of the classifier configuration and operation and the feed grade has relatively minor influence. Additionally, within the range of the testing conducted, the feed density did not seem to have an impact of the yield. Thus, the product composition will not be strongly influenced by the variability of the feed, an important consideration for heterogeneous ponded fly ash. Three types of chemically and functionally different thermoplastic polymers have been chosen for evaluation with the fly ash derived filler: high density polyethylene, thermoplastic elastomer, and polyethylene terphthalate. The selections were based on volumes consumed in commercial and recycled products. The reference filler selected for comparison was 3 {micro}m calcium carbonate, a material which is commonly used with all three types of polymers. A procedure to prepare filled polymers has been developed and most ({approx}80%) of the polymer/filler blends have been prepared. Selected samples of filled polymers were subjected to SEM analysis to verify that the fly ash derived filler and the calcium carbonate were well dispersed. A stainless steel mold with cooling capabilities was built in-house to prepare 1 mm thick films for tensile strength and Dynamic Modulus testing. Procedures are being developed to insure a minimum of air voids in the films, which will eventually be evaluated for a variety of physical and mechanical properties.
Date: May 12, 2006
Creator: Robl, T.L.; Groppo, J.G. & Rathbone, Robert
Partner: UNT Libraries Government Documents Department

Advanced Multi-Product Coal Utilization By-Product Processing Plant

Description: The objective of the project is to build a multi-product ash beneficiation plant at Kentucky Utilities 2,200-MW Ghent Generating Station, located in Carroll County, Kentucky. This part of the study includes an investigation of the secondary classification characteristics of the ash feedstock excavated from the lower ash pond at Ghent Station. The secondary classification testing was concluded using a continuous demonstration-scale lamella classifier that was operated at a feed rate of 0.3 to 1.5 tons/hr. Feed to the secondary classifier was generated by operating the primary classifier at the conditions shown to be effective previously. Samples were taken while the secondary classifier was operated under a variety of conditions in order to determine the range of conditions where the unit could be efficiently operated. Secondary classification was effective for producing an ultra-fine ash (UFA) product. Inclined lamella plates provided an effective settling surface for coarser ash particles and plate spacing was shown to be an important variable. Results showed that the closer the plate spacing, the finer the size distribution of the UFA product. Flotation of the secondary classifier feed provided a lower LOI UFA product (2.5% LOI vs. 4.5% LOI) and a dispersant dosage of 2 to 2.5 g/kg was adequate to provide UFA grade (3.8 to 4.4 {micro}m) and recovery (53 to 68% 5{micro}m recovery). The UFA yield without flotation was {approx}33% and lower ({approx}20%) with flotation. Demonstration plant product evaluations showed that water requirements in mortar were reduced and 100% of control strength was achieved in 28 days for the coarser products followed by further strength gain of up to 130% in 56 days. The highest strengths of 110% of control in 7 days and 140% in 56 days were achieved with the finer products. Mortar air requirements for processed products were essentially the same as those ...
Date: June 1, 2006
Creator: Groppo, John; Robl, Thomas & Rathbone, Robert
Partner: UNT Libraries Government Documents Department

Advanced Multi-Product Coal Utilization By-Product Processing Plant

Description: The objective of the project is to build a multi-product ash beneficiation plant at Kentucky Utilities 2,200-MW Ghent Generating Station, located in Carroll County, Kentucky. This part of the study includes the examination of the feedstocks for the beneficiation plant. The ash, as produced by the plant, and that stored in the lower pond were examined. A mobile demonstration unit has been designed and constructed for field demonstration. The demonstration unit was hauled to the test site on trailers that were place on a test pad located adjacent to the ash pond and re-assembled. The continuous test unit will be operated at the Ghent site and will evaluate three processing configurations while producing sufficient products to facilitate thorough product testing. The test unit incorporates all of the unit processes that will be used in the commercial design and is self sufficient with respect to water, electricity and processing capabilities. Representative feed ash for the operation of the filed testing unit was excavated from a location within the lower ash pond determined from coring activities. Approximately 150 tons of ash was excavated and pre-screened to remove +3/8 inch material that could cause plugging problems during operation of the demonstration unit.
Date: September 1, 2005
Creator: Robl, Thomas & Groppo, John
Partner: UNT Libraries Government Documents Department

Advanced Multi-Product Coal Utilization By-Product Processing Plant

Description: The objective of the project is to build a multi-product ash beneficiation plant at Kentucky Utilities 2,200-MW Ghent Generating Station, located in Carroll County, Kentucky. This part of the study includes the examination of the feedstocks for the beneficiation plant. The ash, as produced by the plant, and that stored in the lower pond were examined. Filter media candidates were evaluated for dewatering the ultrafine ash (UFA) product. Media candidates were selected based on manufacturer recommendations and evaluated using standard batch filtration techniques. A final media was selected; 901F, a multifilament polypropylene. While this media would provide adequate solids capture and cake moisture, the use of flocculants would be necessary to enable adequate filter throughput. Several flocculant chemistries were also evaluated and it was determined that polyethylene oxide (PEO) at a dosage of 5 ppm (slurry basis) would be the most suitable in terms of both settling rate and clarity. PEO was evaluated on a continuous vacuum filter using 901F media. The optimum cycle time was found to be 1.25 minutes which provided a 305% moisture cake, 85% solids capture with a throughput of 115 lbs dry solids per hour and a dry cake rate of 25 lb/ft2/hr. Increasing cycle time not did not reduce cake moisture or increase throughput. A mobile demonstration unit has been designed and constructed for field demonstration. The continuous test unit will be operated at the Ghent site and will evaluate three processing configurations while producing sufficient products to facilitate thorough product testing. The test unit incorporates all of the unit processes that will be used in the commercial design and is self sufficient with respect to water, electricity and processing capabilities.
Date: June 1, 2005
Creator: Groppo, John & Robl, Thomas
Partner: UNT Libraries Government Documents Department

Advanced Multi-Product Coal Utilization By-Product Processing Plant

Description: The overall objective of this project is to design, construct, and operate an ash beneficiation facility that will generate several products from coal combustion ash stored in a utility ash pond. The site selected is LG&E's Ghent Station located in Carroll County, Kentucky. The specific site under consideration is the lower ash pond at Ghent, a closed landfill encompassing over 100 acres. Coring activities revealed that the pond contains over 7 million tons of ash, including over 1.5 million tons of coarse carbon and 1.8 million tons of fine (<10 {micro}m) glassy pozzolanic material. These potential products are primarily concentrated in the lower end of the pond adjacent to the outlet. A representative bulk sample was excavated for conducting laboratory-scale process testing while a composite 150 ton sample was also excavated for demonstration-scale testing at the Ghent site. A mobile demonstration plant with a design feed rate of 2.5 tph was constructed and hauled to the Ghent site to evaluate unit processes (i.e. primary classification, froth flotation, spiral concentration, secondary classification, etc.) on a continuous basis to determine appropriate scale-up data. Unit processes were configured into four different flowsheets and operated at a feed rate of 2.5 tph to verify continuous operating performance and generate bulk (1 to 2 tons) products for product testing. Cementitious products were evaluated for performance in mortar and concrete as well as cement manufacture process addition. All relevant data from the four flowsheets was compiled to compare product yields and quality while preliminary flowsheet designs were generated to determine throughputs, equipment size specifications and capital cost summaries. A detailed market study was completed to evaluate the potential markets for cementitious products. Results of the study revealed that the Ghent local fly ash market is currently oversupplied by more than 500,000 tpy and distant markets (i.e. ...
Date: June 30, 2009
Creator: Robl, Thomas & Groppo, John
Partner: UNT Libraries Government Documents Department

Advanced Multi-Product Coal Utilization By-Product Processing Plant

Description: The objective of the project is to build a multi-product ash beneficiation plant at Kentucky Utilities 2,200-MW Ghent Generating Station, located in Carroll County, Kentucky. This part of the study includes an investigation of the secondary classification characteristics of the ash feedstock excavated from the lower ash pond at Ghent Station.
Date: September 30, 2006
Creator: Groppo, John & Robl, Thomas
Partner: UNT Libraries Government Documents Department

Advanced Multi-Product Coal Utilization By-Product Processing Plant

Description: The objective of the project is to build a multi-product ash beneficiation plant at Kentucky Utilities 2,200-MW Ghent Generating Station, located in Carroll County, Kentucky. Phase 1 was completed successfully, but the project did not continue on to Phase 2 due to withdrawal of CEMEX from the project. Attempts at replacing CEMEX were not successful. Problematic to the continuation of the project was its location in the Ohio Valley which is oversupplied and has low prices for fly ash and the change in CEMEX priorities due to merger and acquisitions. Thus, CAER concurred with the DOE to conclude the project at the end of Budget Period 1, March 31, 2007.
Date: March 31, 2007
Creator: Robl, Thomas & Groppo, John
Partner: UNT Libraries Government Documents Department

Sensitivity of Fischer-Tropsch Synthesis and Water-Gas Shift Catalysts to Poisons from High-Temperature High-Pressure Entrained-Flow (EF) Oxygen-Blown Gasifier Gasification of Coal/Biomass Mixtures

Description: There has been a recent shift in interest in converting not only natural gas and coal derived syngas to Fischer-Tropsch synthesis products, but also converting biomass-derived syngas, as well as syngas derived from coal and biomass mixtures. As such, conventional catalysts based on iron and cobalt may not be suitable without proper development. This is because, while ash, sulfur compounds, traces of metals, halide compounds, and nitrogen-containing chemicals will likely be lower in concentration in syngas derived from mixtures of coal and biomass (i.e., using entrained-flow oxygen-blown gasifier gasification gasification) than solely from coal, other compounds may actually be increased. Of particular concern are compounds containing alkali chemicals like the chlorides of sodium and potassium. In the first year, University of Kentucky Center for Applied Energy Research (UK-CAER) researchers completed a number of tasks aimed at evaluating the sensitivity of cobalt and iron-based Fischer-Tropsch synthesis (FT) catalysts and a commercial iron-chromia high temperature water-gas shift catalyst (WGS) to alkali halides. This included the preparation of large batches of 0.5%Pt-25%Co/Al{sub 2}O{sub 3} and 100Fe: 5.1Si: 3.0K: 2.0Cu (high alpha) catalysts that were split up among the four different entities participating in the overall project; the testing of the catalysts under clean FT and WGS conditions; the testing of the Fe-Cr WGS catalyst under conditions of co-feeding NaCl and KCl; and the construction and start-up of the continuously stirred tank reactors (CSTRs) for poisoning investigations. In the second and third years, researchers from the University of Kentucky Center for Applied Energy Research (UK-CAER) continued the project by evaluating the sensitivity of a commercial iron-chromia high temperature water-gas shift catalyst (WGS) to a number of different compounds, including KHCO{sub 3}, NaHCO{sub 3}, HCl, HBr, HF, H{sub 2}S, NH{sub 3}, and a combination of H{sub 2}S and NH{sub 3}. Cobalt and iron-based Fischer-Tropsch synthesis ...
Date: September 30, 2011
Creator: Davis, Burton; Jacobs, Gary; Ma, Wenping; Sparks, Dennis; Azzam, Khalid; Mohandas, Janet Chakkamadathil et al.
Partner: UNT Libraries Government Documents Department

Separation of Fischer-Tropsch Wax Products from Ultrafine Iron Catalyst Particles

Description: In the previous reporting period, modifications were completed for integrating a continuous wax filtration system for a 4 liter slurry bubble column reactor. During the current reporting period, a shakedown of the system was completed. Several problems were encountered with the progressive cavity pump used to circulate the wax/catalyst slurry though the cross-flow filter element and reactor. During the activation of the catalyst with elevated temperature (> 270 C) the elastomer pump stator released sulfur thereby totally deactivating the iron-based catalyst. Difficulties in maintaining an acceptable leak rate from the pump seal and stator housing were also encountered. Consequently, the system leak rate exceeded the expected production rate of wax; therefore, no online filtration could be accomplished. Work continued regarding the characterization of ultra-fine catalyst structures. The effect of carbidation on the morphology of iron hydroxide oxide particles was the focus of the study during this reporting period. Oxidation of Fe (II) sulfate results in predominantly {gamma}-FeOOH particles which have a rod-shaped (nano-needles) crystalline structure. Carbidation of the prepared {gamma}-FeOOH with CO at atmospheric pressure produced iron carbides with spherical layered structure. HRTEM and EDS analysis revealed that carbidation of {gamma}-FeOOH particles changes the initial nano-needles morphology and generates ultrafine carbide particles with irregular spherical shape.
Date: September 30, 2006
Creator: Neathery, James K.; Jacobs, Gary; Sarkar, Amitava; Crawford, Adam & Davis, Burtron H.
Partner: UNT Libraries Government Documents Department

Sustainable Transportation Fuels from Natural Gas (H{sub 2}), Coal and Biomass

Description: This research program is focused primarily on the conversion of coal, natural gas (i.e., methane), and biomass to liquid fuels by Fischer-Tropsch synthesis (FTS), with minimum production of carbon dioxide. A complementary topic also under investigation is the development of novel processes for the production of hydrogen with very low to zero production of CO{sub 2}. This is in response to the nation�s urgent need for a secure and environmentally friendly domestic source of liquid fuels. The carbon neutrality of biomass is beneficial in meeting this goal. Several additional novel approaches to limiting carbon dioxide emissions are also being explored.
Date: December 31, 2012
Creator: Huffman, Gerald
Partner: UNT Libraries Government Documents Department

Advanced Multi-Product Coal Utilization By-Product Processing Plant

Description: The objective of the project is to build a multi-product ash beneficiation plant at Kentucky Utility's 2,200-MW Ghent Generating Station, located in Carroll County, Kentucky. This part of the study includes an investigation of the secondary classification characteristics of the ash feedstock excavated from the lower ash pond at Ghent Station. The secondary classification testing was concluded using a continuous demonstration-scale lamella classifier that was operated at a feed rate of 0.3 to 1.5 tons/hr. Feed to the secondary classifier was generated by operating the primary classifier at the conditions shown to be effective previously. Samples were taken while the secondary classifier was operated under a variety of conditions in order to determine the range of conditions where the unit could be efficiently operated. A Topical Report was prepared and included all of the pertinent processing data generated during Budget Period 1 of the project as well as results of beneficiated ash product evaluations in mortar and concrete, schematic plant designs with mass and water balances for the four flowsheets tested with equipment lists, capital and installation costs, expected product outputs and equipment justifications. A proposal for continuation of the project to Budget Period 2 was also prepared and submitted, with the exception of a Letter of Commitment from Cemex. The proposal is currently under internal review with Cemex and a decision is expected by the end of September, 2006.
Date: June 30, 2006
Creator: Groppo, John & Robl, Thomas
Partner: UNT Libraries Government Documents Department

Center for Coal-Derived Low Energy Materials for Sustainable Construction

Description: The overarching goal of this project was to create a sustained center to support the continued development of new products and industries that manufacture construction materials from coal combustion by-products or CCB’s (e.g., cements, grouts, wallboard, masonry block, fillers, roofing materials, etc). Specific objectives includes the development of a research kiln and associated system and the formulation and production of high performance low-energy, low-CO2 emitting calcium sulfoaluminate (CAS) cement that utilize coal combustion byproducts as raw materials.
Date: June 30, 2012
Creator: Jewell, Robert; Robl, Tom & Rathbone, Robert
Partner: UNT Libraries Government Documents Department

Development of Advanced Surface Enhancement Technology for Decreasing Wear and Corrosion of Equipment Used for Mineral Processing

Description: Equipment wear is a major concern in the mineral processing industry, which dramatically increases the maintenance cost and adversely affects plant operation efficiency. In this research, novel surface treatment technologies, High Density Infrared (HDI) and Laser Surface Engineering (LSE) surface coating processes were developed for the surface enhancement of selected mineral processing equipment. Microstructural and mechanical properties of the coated specimens were characterized. Laboratory-simulated wear tests were conducted to evaluate the tribological performance of the coated components. Test results indicate that the wear resistance of ASTM A36 (raw coal screen section) and can be significantly increased by applying HDI and LSE coating processes. Field testing has been performed using a LSE-treated screen panel and it showed a 2 times improvement of the service life.
Date: July 20, 2006
Creator: Tao, Daniel & Blue, Craig A.
Partner: UNT Libraries Government Documents Department