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Advanced Coal-Fueled Gas Turbine Program

Description: The objective of the original Request for Proposal was to establish the technological bases necessary for the subsequent commercial development and deployment of advanced coal-fueled gas turbine power systems by the private sector. The offeror was to identify the specific application or applications, toward which his development efforts would be directed; define and substantiate the technical, economic, and environmental criteria for the selected application; and conduct such component design, development, integration, and tests as deemed necessary to fulfill this objective. Specifically, the offeror was to choose a system through which ingenious methods of grouping subcomponents into integrated systems accomplishes the following: (1) Preserve the inherent power density and performance advantages of gas turbine systems. (2) System must be capable of meeting or exceeding existing and expected environmental regulations for the proposed application. (3) System must offer a considerable improvement over coal-fueled systems which are commercial, have been demonstrated, or are being demonstrated. (4) System proposed must be an integrated gas turbine concept, i.e., all fuel conditioning, all expansion gas conditioning, or post-expansion gas cleaning, must be integrated into the gas turbine system.
Date: February 1, 1989
Creator: Horner, M.W.; Ekstedt, E.E.; Gal, E.; Jackson, M.R.; Kimura, S.G.; Lavigne, R.G. et al.
Partner: UNT Libraries Government Documents Department

Utility Advanced Turbine System (ATS) technology readiness testing and pre-commercial demonstration -- Phase 3. Quarterly report, April 1--June 30, 1996

Description: The overall objective of the Advanced Turbine System (ATS) Phase 3 Cooperative Agreement between GE and the US Department of Energy (DOE) is the development of the GE 7H and 9H combined cycle power systems. The major effort will be expended on detailed design. Validation of critical components and technologies will be performed including: hot gas path component testing, sub-scale compressor testing, steam purity test trials, and rotational heat transfer confirmation testing. Processes will be developed to support the manufacture of the first system, which will be sited and operated in Phase 4. Technology enhancements that are not required for the first machine design but will be critical for future ATS advances in performance, reliability, and costs will be initiated. Long-term tests of materials to confirm design life predictions will continue. This report summarizes work accomplished during the period 2Q96.
Date: December 31, 1996
Partner: UNT Libraries Government Documents Department

Utility Advanced Turbine System (ATS) technology readiness testing and pre-commercial demonstration phase 3. Quarterly progress report, October 1--December 31, 1995

Description: The overall objective of the Advanced Turbine System (ATS) Phase 3 Cooperative Agreement between GE and the U.S. Department of Energy (DOE) is the development of the GE 7H and 9H combined cycle power systems. The major effort will be expended on detailed design. Validation of critical components and technologies will be performed including: hot gas path component testing, sub-scale compressor testing, steam purity test trials, and rotational heat transfer confirmation testing. Processes will be developed to support the manufacture of the first system, which will be sited and operated in Phase 4. Technology enhancements that are not required for the first machine design but will be critical for future ATS advances in performance reliability, and costs will be initiated. Long-term tests of materials to confirm design life predictions will continue.
Date: May 1, 1997
Partner: UNT Libraries Government Documents Department

Utility Advanced Turbine Systems (ATS) technology readiness testing and pre-commercialization demonstration. Quarterly report, October 1--December 31, 1996

Description: The overall objective of the Advanced Turbine System (ATS) Phase 3 Cooperative Agreement between GE and the U.S. Department of Energy (DOE) is the development of the GE 7H and 9H combined cycle power systems. The major effort will be expended on detail design. Validation of critical components and technologies will be performed including: hot gas path component testing, sub-scale compressor testing, steam purity test trials, and rotational heat transfer confirmation testing. Processes will be developed to support the manufacture of the first system, which will be sited and operated in Phase 4. Technology enhancements that are not required for the first machine design but will be critical for future ATS advances in performance, reliability, and costs will be initiated. Long-term tests of materials to confirm design life predictions will continue.
Date: June 1, 1997
Partner: UNT Libraries Government Documents Department

Advanced Turbine System (ATS) program conceptual design and product development. Quarterly report, September, 1--November 30, 1995

Description: GE has achieved a leadership position in the worldwide gas turbine industry in both industrial/utility markets and in aircraft engines. This design and manufacturing base plus our close contact with the users provides the technology for creation of the next generation advanced power generation systems for both the industrial and utility industries. GE has been active in the definition of advanced turbine systems for several years. These systems will leverage the technology from the latest developments in the entire GE gas turbine product line. These products will be USA-based in engineering and manufacturing and are marketed through GE Power Systems. Achieving the Advanced Turbine Systems (ATS) goals of 60% efficiency, single-digit NOx, and 10% electric power cost reduction imposes competing characteristics on the gas turbine system. Two basic technical issues arise from this. The turbine inlet temperature of the gas turbine must increase to achieve both the efficiency and cost goals. However, higher temperatures move in the direction of increased NOx emissions. Improved coatings and other materials technologies along with creative combustor design can result in solutions which will achieve the ultimate goal. GE`s view of the market, in conjunction with the industrial and utility objectives, requires the development of Advanced Gas Turbine Systems which encompass two potential products: a new aeroderivative combined-cycle system for the industrial market, and a combined-cycle system for the utility sector that is based on an advanced frame machine.
Date: June 1, 1997
Partner: UNT Libraries Government Documents Department

Advanced Turbine System (ATS) program conceptual design and product development. Quarterly report, March 1--May 31, 1995

Description: Achieving the goals of 60% efficiency, 8 ppmvd NOx, and 10% electric power cost reduction imposes competing characteristics on the gas turbine system: the turbine inlet temperature of the gas turbine must increase, leading also to increased NOx emission. However, improved coating and materials technologies along with creative combustor design can result in solutions to achieve the ultimate goal. The program is focused on two specific products: a 70MW class industrial gas turbine based on the GE90 core technology utilizing an innovative air cooling technology, and a 200MW class utility gas turbine based on an advanced GE heavy duty machine utilizing advanced cooling and enhancement in component efficiency.
Date: December 31, 1995
Partner: UNT Libraries Government Documents Department

Advanced Turbine Systems (ATS) program conceptual design and product development. Quarterly report, December 1, 1994--February 28, 1995

Description: Achieving the advanced turbine system goals of 60% efficiency, 8 ppmvd NOx and 10% electric power cost reduction imposes competing characteristics on the gas turbine system. Two basic technical issues arise from this. The turbine inlet temperature of the gas turbine must increase to achieve both efficiency and cost goals. However, higher temperatures move in the direction of increased NOx emission. Improved costing and materials technologies along with creative combustor design can result in solutions to achieve the ultimate goal. The GE Advanced Gas Turbine Development program is focused on two specific products: (1) a 70 MW class industrial gas turbine based on the GE90 core technology utilizing an innovative air cooling methodology; (2) a 200 MW class utility gas turbine based on an advanced GE heavy duty machines utilizing advanced cooling and enhancement in component efficiency. Both of these activities require the identification and resolution of technical issues critical to achieving Advanced Turbine System (ATS) goals. The emphasis for the industrial ATS will be placed upon innovative cycle design and low emission combustion. The emphasis for the utility ATS will be placed upon innovative cycle design and low emission combustion. The emphasis for the utility ATS will be placed on developing a technology base for advanced turbine cooling while utilizing demonstrated and planned improvements in low emissions combustion. Significant overlap in the development programs will allow common technologies to be applied to both products. GE`s Industrial and Power Systems is solely responsible for offering Ge products for the industrial and utility markets. The GE ATS program will be managed fully by this organization with core engine technology being supplied by GE Aircraft Engines (GEAE) and fundamental studies supporting both product developments being conducted by GE Corporate Research and Development (CRD).
Date: December 1995
Partner: UNT Libraries Government Documents Department

Test results for a Bi-2223 HTS racetrack coil for generator applications

Description: Testing, results and analysis of a Bi-2223 model superconducting generator coil produced under the DOE Superconductivity Partnership Initiative are presented. The test arrangement enables coil energization with dc and transient currents over a range of operating temperatures to explore coil performance under conditions analogous to those that would be experienced by a superconducting generator field coil. Analytical calculations of coil ac and ohmic losses and temperature rise compare well with experimental measurements. Good performance is predicted for a typical 3-phase fault condition. Coil steady state and transient performance can be predicted with confidence for full scale superconductor application.
Date: December 31, 1996
Creator: Salasoo, L.; Herd, K.G.; Laskaris, E.T.; Hart, H.R. Jr. & Chari, M.V.K.
Partner: UNT Libraries Government Documents Department

Advanced Turbine Systems (ATS) program conceptual design and product development. Quarterly progress report, December 1, 1995--February 29, 1996

Description: This report describes the overall program status of the General Electric Advanced Gas Turbine Development program, and reports progress on three main task areas. The program is focused on two specific products: (1) a 70-MW class industrial gas turbine based on the GE90 core technology, utilizing a new air cooling methodology; and (2) a 200-MW class utility gas turbine based on an advanced GE heavy-duty machine, utilizing advanced cooling and enhancement in component efficiency. The emphasis for the industrial system is placed on cycle design and low emission combustion. For the utility system, the focus is on developing a technology base for advanced turbine cooling while achieving low emission combustion. The three tasks included in this progress report are on: conversion to a coal-fueled advanced turbine system, integrated program plan, and design and test of critical components. 13 figs., 1 tab.
Date: June 1, 1997
Partner: UNT Libraries Government Documents Department

Advanced Turbine Systems (ATS) program conceptual design and product development. Quarterly report, December 1, 1993--February 28, 1994

Description: GE has achieved a leadership position in the worldwide gas turbine industry in both industrial/utility markets and in aircraft engines. This design and manufacturing base plus our close contact with the users provides the technology for creation of the next generation advanced power generation systems for both the industrial and utility industries. GE has been active in the definition of advanced turbine systems for several years. These systems will leverage the technology from the latest developments in the entire GE gas turbine product line. These products will be USA based in engineering and manufacturing and are marketed through the GE Industrial and Power Systems. Achieving the advanced turbine system goals of 60% efficiency, 8 ppmvd NOx and 10% electric power cost reduction imposes competing characteristics on the gas turbine system. Two basic technical issues arise from this. The turbine inlet temperature of the gas turbine must increase to achieve both efficiency and cost goals. However, higher temperatures move in the direction of increased NOx emission. Improved coating and materials technologies along with creative combustor design can result in solutions to achieve the ultimate goal.
Date: June 1, 1997
Partner: UNT Libraries Government Documents Department

Advanced Turbine System (ATS) program conceptual design and product development. Quarterly report, March 1, 1994--May 31, 1994

Description: GE has achieved a leadership position in the worldwide gas turbine industry in both industrial/utility markets and in aircraft engines. This design and manufacturing base plus their close contact with the users provides the technology for creation of the next generation advanced power generation systems for both the industrial and utility industries. GE has been active in the definition of advanced turbine systems for several years. These systems will leverage the technology from the latest developments in the entire GE gas turbine product line. These products will be USA based in engineering and manufacturing and are marketed through the GE Industrial and Power Systems. Achieving the advanced turbine system goals of 60% efficiency, 8 ppmvd NO{sub x} and 10% electric power cost reduction imposes competing characteristics on the gas turbine system. Two basic technical issues arise from this. The turbine inlet temperature of the gas turbine must increase to achieve both efficiency and cost goals. However, higher temperatures move in the direction of increased NO{sub x} emission. Improved coating and materials technologies along with creative combustor design can result in solutions to achieve the ultimate goal. GE`s view of the market, in conjunction with the industrial and utility objectives requires the development of Advanced Gas Turbine Systems which encompasses two potential products: a new aeroderivative combined cycle system for the industrial market and a combined cycle system for the utility sector that is based on an advanced frame machine.
Date: December 31, 1998
Partner: UNT Libraries Government Documents Department

Rapid Surface Sampling and Archival Record (RSSAR) system. Final report, October 1995--May 1997

Description: This report describes the results of Phase 2 efforts to develop a Rapid Surface Sampling and Archival Record (RSSAR) System for the detection of semivolatile organic contaminants on concrete, transite, and metal surfaces. The characterization of equipment and building surfaces for the presence of contaminants as part of building decontamination and decommissioning activities is an immensely large task of concern to both government and industry. Because of the high cost of hazardous waste disposal, old, contaminated buildings cannot simply be demolished and scrapped. Contaminated and clean materials must be clearly identified and segregated so that the clean material can be recycled or reused, if possible, or disposed of more cheaply as nonhazardous waste. DOE has a number of sites requiring surface characterization. These sites are large, contain very heterogeneous patterns of contamination (requiring high sampling density), and will thus necessitate an enormous number of samples to be taken and analyzed. Characterization of building and equipment surfaces will be needed during initial investigations, during cleanup operations, and during the final confirmation process, increasing the total number of samples well beyond that needed for initial characterization. This multiplicity of information places a premium on the ability to handle and track data as efficiently as possible.
Date: December 31, 1998
Partner: UNT Libraries Government Documents Department

HTS coil development and fabrication. Final report

Description: The objective of this subtask (Task 2C) was to develop high-temperature superconductor (HTS) coil technology aimed specifically at superconducting generator applications. Bi-2223 tape produced in a separate subtask (Task 2A) was first wound and tested in a small circular coil. This small coil winding experience led the authors to develop a tape strengthening method using a lamination process and to develop a turn insulation method using a paper wrap process. A prototype racetrack coil was wound using 2500 feet of the laminated and insulated Bi-2223 tapes. The racetrack coil was cooled to 20K in a vacuum dewar using a unique closed-cycle helium gas refrigeration system.
Date: October 1, 1996
Creator: Herd, K.G.; Salasoo, L. & Ranze, R.
Partner: UNT Libraries Government Documents Department

HTS generator assessment. Final report, DOE SPI-Phase I: Task I

Description: The intention of this work was to continue the superconducting generator work that was terminated in the eighties. The generator design concept employs a sc generator rotor winding and aims at capitalizing fully on the very high magnetic flux density in the generator air gap now possible through the use of superconductivity in the generator field.
Date: October 1, 1995
Creator: Cotzas, G.
Partner: UNT Libraries Government Documents Department

A 100 MVA generator utilizing high temperature superconducting windings -- design assessment & component development. Final report

Description: The operation of a high temperature superconducting generator rotor using closed-cycle refrigeration to indirectly cool the field windings was considered to be the best choice for an HTS application. The SPI program proposed to achieve the following goals: In Task 1 a 100 MVA generator with a HTS rotor field winding would be designed. An energy and economic benefits analysis was to be a key part of the program. In addition, the generator/grid interactions were to be modeled. Concurrently, Task 2 was to include further development of Bi-2223 silver-clad tape as well as an alternate Tl-1223 conductor, manufacture of 3,000 meters of tape, and development and fabrication of a prototype field coil. Details of progress have been reported in the quarterly status reports and summarized in the final reports on the tasks. Therefore this report will give a review of the original goals of each task and summary of results for each.
Date: November 1, 1996
Creator: Lay, K.
Partner: UNT Libraries Government Documents Department

Evaluation of a strengthening and insulation system for high temperature BSCCO-2223 superconducting tape

Description: Recent advances in BSCCO-2223 superconducting tape quality and length have led to demonstration programs for coil performance. The conductors in these coils need to be insulated without damage to the superconducting properties. A paper insulation process developed at the General Electric Company (GE) for low temperature superconducting Nb{sub 3}Sn tape has been modified to provide the same insulation system to high temperature (HTS) superconducting tapes, such as BSCCO-2223. In this paper, we report on the insulation process and its effect on the tape performance. Several long lengths of conductor have been tested, unwound, insulated and retested to examine any degradation issues. Additionally, it is known that HTS materials are inherently weak in relation to the winding and handling stresses in a manufacturing environment. A system to provide mechanical stabilization to Nb{sub 3}Sn tape through a lamination process has been successfully applied to high temperature superconductors as a method to build a strong, windable composite. The system is described and mechanical and electrical properties of the strengthened tapes are discussed.
Date: December 31, 1995
Creator: King, C.; Mantone, A.; Herd, K. & Laskaris, T.
Partner: UNT Libraries Government Documents Department

Mechanical stabilization of BSCCO-2223 superconducting tapes

Description: A system to provide mechanical stabilization to high temperature BSCCO-2223 superconducting tape by laminating 0.081 mm thick, spring hard, copper foil to both sides with lead-tin eutectic solder has been successfully optimized. This system has been applied as a method to create a strong, windable composite from pure silver BSCCO tapes with a minimum of critical current (I{sub c}) degradation. The {open_quotes}as received{close_quotes} conductor is evaluated for physical consistency of width and thickness over the 3000 meters that were later strengthened, insulated and wound into a demonstration coil. Electrical degradation in the strengthened tape as a result of lamination was found to average 24 percent with a range from 4 to 51 percent. This was less than the degradation that would have occurred in an unstrengthened tape during subsequent insulation and coil winding processes. Additional work was performed to evaluate the mechanical properties of the strengthened tapes. The copper can double the ultimate tensile strength of the pure silver tapes. Additionally, pure silver and dispersion strengthened silver matrix tapes are laminated with 0.025 mm thick copper and 304 stainless steel foil to investigate minimization of the cross sectional area of the strengthening component. The stainless steel can increase the UTS of the pure silver tapes sixfold. Metallography is used to examine the laminate and the conductor. Mechanical properties and critical currents of these tapes are also reported both before and after strengthening. The I{sub c} is also measured as a function of strain on the laminated tapes.
Date: December 31, 1996
Creator: King, C.G.; Grey, D.A. & Mantone, A.
Partner: UNT Libraries Government Documents Department

Utility advanced turbine systems (ATS) technology readiness testing -- Phase 3. Technical progress report, October 1--December 31, 1997

Description: The overall objective of the Advanced Turbine System (ATS) Phase 3 Cooperative Agreement between GE and US Department of Energy (DOE) is the development of the GE 7H and 9H combined cycle power systems. The major effort will be expended on detail design. Validation of critical components and technologies will be performed including: hot gas path component testing, sub-scale compressor testing, steam purity test trials, and rotational heat transfer confirmation testing. Processes will be developed to support the manufacture of the first system, which was to have been sited and operated in Phase 4 but will now be sited and operated commercially by GE. This change has resulted from DOE`s request to GE for deletion of Phase 4 in favor of a restructured Phase 3 (as Phase 3R) to include full speed, no load (FSNL) testing of the 7H gas turbine. Technology enhancements that are not required for the first machine design but will be critical for future ATS advances in performance, reliability, and costs will be initiated. Long-term tests of materials to confirm design life predictions will continue. A schematic of the GE H machine is shown. This report summarizes work accomplished in 4Q97.
Date: December 31, 1997
Partner: UNT Libraries Government Documents Department

Utility advanced turbine systems (ATS) technology readiness testing. Technical progress report, January 1--March 31, 1998

Description: The overall objective of the Advanced Turbine System (ATS) Phase 3 Cooperative Agreement between GE and the US Department of Energy (DOE) is the development of the GE 7H and 9H combined cycle power systems. The major effort will be expended on detail design. Validation of critical components and technologies will be performed including: hot gas path component testing, sub-scale compressor testing, steam purity test trials, and rotational heat transfer confirmation testing. Processes will be developed to support the manufacture of the first system, which was to have been sited and operated in Phase 4 but will now be sited and operated commercially by GE. This change has resulted from DOE`s request to GE for deletion of Phase 4 in favor of a restructured Phase 3 (as Phase 3R) to include full speed, no load (FSNL) testing of the 7H gas turbine. Technology enhancements that are not required for the first machine design but will be critical for future ATS advances in performance, reliability, and costs will be initiated. Long-term tests of materials to confirm design life predictions will continue. This report summarizes work accomplished in 1Q98.
Date: August 1, 1998
Partner: UNT Libraries Government Documents Department

Utility advanced turbine systems (ATS) technology readiness testing -- Phase 3. Annual report, October 1, 1996--September 30, 1997

Description: The overall objective of the Advanced Turbine System (ATS) Phase 3 Cooperative Agreement between GE and the US Department of Energy (DOE) is the development of the GE 7H and 9H combined cycle power systems. The major effort will be expended on detail design. Validation of critical components and technologies will be performed including: hot gas path component testing, sub-scale compressor testing, steam purity test trials, and rotational heat transfer confirmation testing. Processes will be developed to support the manufacture of the first system. Technology enhancements that are not required for the first machine design but will be critical for future ATS advances in performance, reliability, and costs will be initiated. Long-term tests of materials to confirm design life predictions will continue. A schematic of the GE H machine is shown.
Date: December 31, 1997
Partner: UNT Libraries Government Documents Department

Utility advanced turbine systems (ATS) technology readiness testing and pre-commercial demonstration. Quarterly report, April 1--June 30, 1997

Description: The overall objective of the Advanced Turbine System (ATS) Phase 3 Cooperative Agreement between GE and the US Department of Energy (DOE) is the development of the GE 7H and 9H combined cycle power systems. The major effort will be expended on detail design. Validation of critical components and technologies will be performed including: hot gas path component testing, sub-scale compressor testing, steam purity test trials, and rotational heat transfer confirmation testing. Processes will be developed to support the manufacture of the first system, which will be sited and operated in Phase 4. Technology enhancements that are not required for the first machine design but will be critical for future ATS advances in performance, reliability, and costs will be initiated. Long-term tests of materials to confirm design life predictions will continue. A schematic of the GE H machine is shown. This report summarizes work accomplished in 2Q97.
Date: December 31, 1997
Partner: UNT Libraries Government Documents Department

Utility advanced turbine systems (ATS) technology readiness testing and pre-commercial demonstration. Quarterly report, January 1--March 31, 1997

Description: The overall objective of the Advanced Turbine System (ATS) Phase 3 Cooperative Agreement between GE and the US Department of Energy (DOE) is the development of the GE 7H and 9H combined cycle power systems. The major effort will be expended on detail design. Validation of critical components and technologies will be performed including: hot gas path component testing, sub-scale compressor testing, steam purity test trials, and rotational heat transfer confirmation testing. Processes will be developed to support the manufacture of the first system, which will be sited and operated in Phase 4. Technology enhancements that are not required for the first machine design but will be critical for future ATS advances in performance, reliability, and costs will be initiated. Long-term tests of materials to confirm design life predictions will continue. A schematic of the GE H machine is shown. This report summarizes work accomplished in 1Q97.
Date: December 31, 1997
Partner: UNT Libraries Government Documents Department

System definition and analysis gas-fired industrial advanced turbine systems

Description: The objective is to define and analyze an engine system based on the gas fuel Advanced Turbine from Task 3. Using the cycle results of Task 3, a technical effort was started for Task 6 which would establish the definition of the engine flowpath and the key engine component systems. The key engine systems are: gas turbine engine overall flowpath; booster (low pressure compressor); intercooler; high pressure compressor; combustor; high pressure turbine; low pressure turbine and materials; engine system packaging; and power plant configurations. The design objective is to use the GE90 engine as the platform for the GE Industrial Advanced Turbine System. This objective sets the bounds for the engine flowpath and component systems.
Date: May 1, 1997
Creator: Holloway, G.M.
Partner: UNT Libraries Government Documents Department