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Experimental Investigation of Material Flows Within FSWs Using 3D Tomography

Description: There exists significant prior work using tracers or pre-placed hardened markers within friction stir welding (FSWing) to experimentally explore material flow within the FSW process. Our experiments replaced markers with a thin sheet of copper foil placed between the 6061 aluminum lap and butt joints that were then welded. The absorption characteristics of x-rays for copper and aluminum are significantly different allowing for non-destructive evaluation (NDE) methods such as x-ray computed tomography (CT) to be used to demonstrate the material movement within the weldment on a much larger scale than previously shown. 3D CT reconstruction of the copper components of the weldment allows for a unique view into the final turbulent state of the welding process as process parameters are varied. The x-ray CT data of a section of the weld region was collected using a cone-beam x-ray imaging system developed at the INL. Six-hundred projections were collected over 360-degrees using a 160-kVp Bremsstrahlung x-ray generator (25-micrometer focal spot) and amorphoussilicon x-ray detector. The region of the object that was imaged was about 3cm tall and 1.5cm x 1cm in cross section, and was imaged at a magnification of about 3.6x. The data were reconstructed on a 0.5x0.5x0.5 mm3 voxel grid. After reconstruction, the aluminum and copper could be easily discriminated using a gray level threshold allowing visualization of the copper components. Fractal analysis of the tomographic reconstructed material topology is investigated as a means to quantify macro level material flow based on process parameters. The results of multi-pass FSWs show increased refinement of the copper trace material. Implications of these techniques for quantifying process flow are discussed.
Date: June 1, 2008
Creator: Tolle, Charles R.; White, Timothy A.; Miller, Karen S.; Clark, Denis E. & Smartt, Herschel B.
Partner: UNT Libraries Government Documents Department

Low-Intrusion Techniques and Sensitive Information Management for Warhead Counting and Verification: FY2012 Annual Report

Description: Progress in the second year of this project is described by the series of technical reports and manuscripts that make up the content of this report. These documents summarize successes in our goals to develop our robust image-hash templating and material-discrimination techniques and apply them to test image data.
Date: November 1, 2012
Creator: Jarman, Kenneth D.; McDonald, Benjamin S.; Robinson, Sean M.; Gilbert, Andrew J.; White, Timothy A.; Pitts, W. Karl et al.
Partner: UNT Libraries Government Documents Department


Description: Reactions that lead to the formation of mineral precipitates, colloids or growth of biofilms in porous media often depend on the molecular-level diffusive mixing. For example, for the formation of mineral phases, exceeding the saturation index for a mineral is a minimum requirement for precipitation to proceed. Solute mixing frequently occurs at the interface between two solutions each containing one or more soluble reactants, particularly in engineered systems where contaminant degradation or modification or fluid flow are objectives. Although many of the fundamental component processes involved in the deposition or solubilization of solid phases are reasonably well understood, including precipitation equilibrium and kinetics, fluid flow and solute transport, the deposition of chemical precipitates, biofilms and colloidal particles are all coupled to flow, and the science of such coupled processes is not well developed. How such precipitates (and conversely, dissolution of solids) are distributed in the subsurface along flow paths with chemical gradients is a complex and challenging problem. This is especially true in systems that undergo rapid change where equilibrium conditions cannot be assumed, particularly in subsurface systems where reactants are introduced rapidly, compared to most natural flow conditions, and where mixing fronts are generated. Although the concept of dispersion in porous media is frequently used to approximate mixing at macroscopic scales, dispersion does not necessarily describe pore-level or molecular level mixing that must occur for chemical and biological reactions to be possible. An example of coupling between flow, mixing and mineral precipitation, with practical applications to controlling fluid flow or contaminant remediation in subsurface environments is shown in the mixing zone between parallel flowing solutions. Two- and three-dimensional experiments in packed-sand media were conducted where solutions containing calcium and carbonate ions came into contact along a parallel flow boundary and mixed by dispersion and diffusion. The result is the ...
Date: September 1, 2006
Creator: Redden, George D; Fang, Y.; Scheibe, T.D.; Tartakovsky, A.M.; Fox, Don T; Fujita, Yoshiko et al.
Partner: UNT Libraries Government Documents Department

Low-Intrusion Techniques and Sensitive Information Management for Warhead Counting and Verification: FY2011 Annual Report

Description: Future arms control treaties may push nuclear weapons limits to unprecedented low levels and may entail precise counting of warheads as well as distinguishing between strategic and tactical nuclear weapons. Such advances will require assessment of form and function to confidently verify the presence or absence of nuclear warheads and/or their components. Imaging with penetrating radiation can provide such an assessment and could thus play a unique role in inspection scenarios. Yet many imaging capabilities have been viewed as too intrusive from the perspective of revealing weapon design details, and the potential for the release of sensitive information poses challenges in verification settings. A widely held perception is that verification through radiography requires images of sufficient quality that an expert (e.g., a trained inspector or an image-matching algorithm) can verify the presence or absence of components of a device. The concept of information barriers (IBs) has been established to prevent access to relevant weapon-design information by inspectors (or algorithms), and has, to date, limited the usefulness of radiographic inspection. The challenge of this project is to demonstrate that radiographic information can be used behind an IB to improve the capabilities of treaty-verification weapons-inspection systems.
Date: September 1, 2011
Creator: Jarman, Kenneth D.; Robinson, Sean M.; McDonald, Benjamin S.; Gilbert, Andrew J.; Misner, Alex C.; Pitts, W. Karl et al.
Partner: UNT Libraries Government Documents Department

Resolving the Impact of Biological Processes on DNAPL Transport in Unsaturated Porous Media through Nuclear Magnetic Resonance Relaxation Time Measurements

Description: This research leads to a better understanding of how physical and biological properties of porous media influence water and dense non-aqueous phase liquid (DNAPL) distribution under saturated and unsaturated conditions. Knowing how environmental properties affect DNAPL solvent flow in the subsurface is essential for developing models of flow and transport that are needed for designing remediation and long-term stewardship strategies. This project investigates the capability and limitations of low-field nuclear magnetic resonance (NMR) relaxation decay-rate measurements for determining environmental properties affecting DNAPL solvent flow in the subsurface. For in-situ subsurface environmental applications, lowfield proton NMR measurements are preferred to the conventional high-field techniques commonly used to obtain chemical shift data, because the low field measurements are much less degraded by the magnetic susceptibility variations between the rock grains and the pore fluid s that significantly interfere with the high-field NMR measurements. Our research scope includes determining whether DNAPLs exist in water-wet or solvent-wet environments, the pore-size distribution of the soils containing DNAPLs, and the impact of biological processes on their transport mechanisms in porous media. Knowledge of the in situ flow properties and pore distributions of organic contaminants are critical to understanding where and when these fluids will enter subsurface aquifers.
Date: June 1, 2003
Creator: Hertzog, Russel; Geesey, Gill G.; White, Timothy A.; Ho, Clifford K.; Straley, Christian; Bryar, Traci R. et al.
Partner: UNT Libraries Government Documents Department