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DEVELOPMENT OF TECHNOLOGIES AND ANALYTICAL CAPABILITES FOR VISION 21 ENERGY PLANTS

Description: This is the twelfth Quarterly Technical Report for DOE Cooperative Agreement No: DE-FC26-00NT40954. The goal of the project is to develop and demonstrate a software framework to enable virtual simulation of Vision 21 plants. During the last quarter the software development was completed and the testing of the integrated software was completed. A user manual was written to complete software documentation. An installation CD-ROM including the following items was written: software installer, controller source code, proprietary CORBA wrapper templates for building local and remote servers, publicly available source code of the ACE/TAO CORBA library that needs to be built before compiling the controller source code, pre-built binaries of the publicly available XERCES XML library, and a PDF version of the software user's manual. The software was delivered to DOE. During the last quarter software demonstration tasks were completed. A few additional load points of Demo Case 1 were solved. Integrated simulations of Demo Case 2 with the proprietary HRSGSIM code and FLUENT CFD model were completed. The final task report describing Demo Case1 and Demo Case 2 simulation results was written and delivered to DOE.
Date: October 30, 2003
Creator: Osawe, Maxwell; Syamlal, Madhava; Thotapalli, Krishna & Zitney, and Stephen
Partner: UNT Libraries Government Documents Department

DEVELOPMENT OF TECHNOLOGIES AND ANALYTICAL CAPABILITIES FOR VISION 21 ENERGY PLANTS

Description: This is the eleventh Quarterly Technical Report for DOE Cooperative Agreement No: DE-FC26-00NT40954. The goal of the project is to develop and demonstrate a software framework to enable virtual simulation of Vision 21 plants. During the last quarter much progress was made in software development. The CO wrapper for the integration of Alstom Power proprietary code INDVU was upgraded to CO V1.0.0 and was successfully integrated with an Aspen Plus flowsheet. The V21-Controller and the Fluent CO wrapper were upgraded to CO V.1.0.0, and the testing and debugging of the upgraded V21-Controller was completed. Two Aspen Plus analysis tools (sensitivity analysis and optimization) were successfully tested in an integrated simulation. Extensive testing of the integrated software was continued. A list of suggested enhancements was given to the software development team. Work on software documentation was started. Work on preparing the release version progressed: Several enhancements were made in the V21-Controller and the Fluent Configuration Wizard GUIs. Work to add persistence functionality to the V21-Controller was started. During the last quarter good progress was made in software demonstration. Demo Case 1 simulations were completed. This case, a conventional steam cycle with a CFD model representing the boiler module, was successfully demonstrated at 9 distinct load points from 33 MW to 19 MW. Much progress was made with Demo Case 2. Work on adding a CO wrapper to the HRSGSIM code was completed, and integrated simulations with the HRSGSIM code were conducted. The CFD heat exchanger model for Demo Case 2 was calibrated with HRSGSIM results. An Advisory Board meeting was held in Manchester, NH on May 6 during the Fluent Users Group Meeting. The preparation of the project final report was started.
Date: July 30, 2003
Creator: Osawe, Maxwell; Syamlal, Madhava; Thotapalli, Krishna & Zitney, Stephen
Partner: UNT Libraries Government Documents Department

DEVELOPMENT OF TECHNOLOGIES AND ANALYTICAL CAPABILITIES FOR VISION 21 ENERGY PLANTS

Description: This is the tenth Quarterly Technical Report for DOE Cooperative Agreement No: DE-FC26-00NT40954. The goal of the project is to develop and demonstrate a software framework to enable virtual simulation of Vision 21 plants. During the last quarter much progress was made in software development. The CO wrapper template was developed for the integration of Alstom Power proprietary code INDVU. The session management tasks were completed. The multithreading capability was made functional so that user of the integrated simulation may directly interact with the CFD software. The V21-Controller and the Fluent CO wrapper were upgraded to CO v.1.0. The testing and debugging of the upgraded software is ongoing. Testing of the integrated software was continued. A list of suggested GUI enhancements was made. Remote simulation capability was successfully tested using two networked Windows machines. Work on preparing the release version progressed: CFD database was enhanced, a convergence detection capability was implemented, a Configuration Wizard for low-order models was developed, and the Configuration Wizard for Fluent was enhanced. During the last quarter good progress was made in software demonstration. Various simplified versions of Demo Case 1 were used to debug Configuration Wizard and V21-Controller. The heat exchanger model in FLUENT was calibrated and the energy balance was verified. The INDVU code was integrated into the V21-Controller, and the integrated model is being debugged. A sensitivity loop was inserted into Demo Case 2 to check whether the simulation converges over the desired load range. Work on converting HRSGSIM code to run in batch mode was started. Work on calibrating Demo Case 2 was started.
Date: April 30, 2003
Creator: Osawe, Maxwell; Symlal, Madhave; Thotapalli, Krishna & Zitney, and Stephen
Partner: UNT Libraries Government Documents Department

DEVELOPMENT OF TECHNOLOGIES AND ANALYTICAL CAPABILITIES FOR VISION 21 ENERGY PLANTS

Description: To accelerate the development of advanced power plants, DOE's Vision 21 program identified the need for an integrated suite of software tools that could be used to simulate and visualize new plant concepts. Existing process simulation software did not meet this objective of virtual-plant simulation. Sophisticated models of many individual equipment items are available; however, a seamless coupling capability that would integrate the advanced equipment (component) models to the process (system) simulation software remained to be developed. The inability to use models in an integrated manner causes knowledge loss (e.g., knowledge captured in detailed equipment models is usually not available in process simulation) and modeling inconsistencies (e.g., physical properties and reaction kinetics data in different models are not the same). A team consisting of Fluent Inc., ALSTOM Power Inc., Aspen Technology Inc., Intergraph Corporation, and West Virginia University, in collaboration with the National Energy Technology Laboratory (NETL), addressed this challenge in a project performed over the period from October 2000 through December 2004. In this project the integration of the cycle analysis software was based on widely used commercial software: Aspen Plus{reg_sign} for process simulation and FLUENT{reg_sign} for computational fluid dynamics (CFD) modeling of equipment items. The integration software was designed to also include custom (in-house, proprietary, legacy) equipment models that often encapsulate the experience from the many years of designing and operating the equipment. The team adopted CAPE-OPEN (CO) interfaces, the de facto international standard for communication among process models, for exchanging information between software. The software developed in this project is the first demonstration of the use of CO interfaces to link CFD and custom equipment models with process simulators. New interface requirements identified during this project were communicated to the CO standard developers. The new software capability was designed to make the construction of integrated models fast ...
Date: April 1, 2005
Creator: Syamlal, Madhava; Osawe, Maxwell; Zitney, Stephen; Collins, Lewis; Sloan, David; Fiveland, Woodrow et al.
Partner: UNT Libraries Government Documents Department

Virtual Simulation of Vision 21 Energy Plants

Description: The Vision 21 Energy plants will be designed by combining several individual power, chemical, and fuel-conversion technologies. These independently developed technologies or technology modules can be interchanged and combined to form the complete Vision 21 plant that achieves the needed level of efficiency and environmental performance at affordable costs. The knowledge about each technology module must be captured in computer models so that the models can be linked together to simulate the entire Vision 21 power plant in a Virtual Simulation environment. Eventually the Virtual Simulation will find application in conceptual design, final design, plant operation and control, and operator training. In this project we take the first step towards developing such a Vision 21 Simulator. There are two main knowledge domains of a plant--the process domain (what is in the pipes), and the physical domain (the pipes and equipment that make up the plant). Over the past few decades, commercial software tools have been developed for each of these functions. However, there are three main problems that inhibit the design and operation of power plants: (1) Many of these tools, largely developed for chemicals and refining, have not been widely adopted in the power industry. (2) Tools are not integrated across functions. For example, the knowledge represented by computational fluid dynamics (CFD) models of equipment is not used in process-level simulations. (3) No tool exists for readily integrating the design and behavioral knowledge about components. These problems must be overcome to develop the Vision 21 Simulator. In this project our major objective is to achieve a seamless integration of equipment-level and process-level models and apply the integrated software to power plant simulations. Specifically we are developing user-friendly tools for linking process models (Aspen Plus) with detailed equipment models (FLUENT CFD and other proprietary models). Such integration will ensure that ...
Date: November 6, 2001
Creator: Syamlal, Madhava; Felix, Paul E.; Osawe, Maxwell O. (Fluent Inc.); Fiveland, Woodrow A.; Sloan, David G. (ALSTOM Power); Zitney, Stephen E. (Aspen Technology, Inc.) et al.
Partner: UNT Libraries Government Documents Department