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Failure and Reliability Analysis for the Master Pump Shutdown System

Description: The Master Pump Shutdown System (MPSS) will be installed in the 200 Areas of the Hanford Site to monitor and control the transfer of liquid waste between tank farms and between the 200 West and 200 East areas through the Cross-Site Transfer Line. The Safety Function provided by the MPSS is to shutdown any waste transfer process within or between tank farms if a waste leak should occur along the selected transfer route. The MPSS, which provides this Safety Class Function, is composed of Programmable Logic Controllers (PLCs), interconnecting wires, relays, Human to Machine Interfaces (HMI), and software. These components are defined as providing a Safety Class Function and will be designated in this report as MPSS/PLC. Input signals to the MPSS/PLC are provided by leak detection systems from each of the tank farm leak detector locations along the waste transfer route. The combination of the MPSS/PLC, leak detection system, and transfer pump controller system will be referred to as MPSS/SYS. The components addressed in this analysis are associated with the MPSS/SYS. The purpose of this failure and reliability analysis is to address the following design issues of the Project Development Specification (PDS) for the MPSS/SYS (HNF 2000a): (1) Single Component Failure Criterion, (2) System Status Upon Loss of Electrical Power, (3) Physical Separation of Safety Class cables, (4) Physical Isolation of Safety Class Wiring from General Service Wiring, and (5) Meeting the MPSS/PLC Option 1b (RPP 1999) Reliability estimate. The failure and reliability analysis examined the system on a component level basis and identified any hardware or software elements that could fail and/or prevent the system from performing its intended safety function.
Date: September 5, 2000
Creator: BEVINS, R.R.
Partner: UNT Libraries Government Documents Department

Requirements Analysis Study for Master Pump Shutdown System Project Development Specification [SEC 1 and 2]

Description: This document has been updated during the definitive design portion of the first phase of the W-314 Project to capture additional software requirements and is planned to be updated during the second phase of the W-314 Project to cover the second phase of the Project's scope. The objective is to provide requirement traceability by recording the analysis/basis for the functional descriptions of the master pump shutdown system. This document identifies the sources of the requirements and/or how these were derived. Each requirement is validated either by quoting the source or an analysis process involving the required functionality, performance characteristics, operations input or engineering judgment.
Date: March 24, 2000
Creator: BEVINS, R.R.
Partner: UNT Libraries Government Documents Department

Requirements Analysis Study for Master Pump Shutdown System Project Development Specification [SEC 1 and 2]

Description: This study is a requirements document that presents analysis for the functional description for the master pump shutdown system. This document identifies the sources of the requirements and/or how these were derived. Each requirement is validated either by quoting the source or an analysis process involving the required functionality, performance characteristics, operations input or engineering judgment. The requirements in this study apply to the first phase of the W314 Project. This document has been updated during the definitive design portion of the first phase of the W314 Project to capture additional software requirements and is planned to be updated during the second phase of the W314 Project to cover the second phase of the project's scope.
Date: September 20, 2000
Creator: BEVINS, R.R.
Partner: UNT Libraries Government Documents Department

W-320, waste retrieval sluicing system: Operational start up plan

Description: This plan details the sequence of activities and identifies the organizational roles and responsibilities to ensure a safe startup of the Waste Retrieval Sluicing System (WRSS). This start up plan identifies the activities which must be performed during the initial startup as well as the document which directs each step. This startup plan does not authorize or direct any specific field activities or authorize a change of configuration. As such, this plan does not require a USQ screening.
Date: July 25, 1998
Creator: Bevins, R.R.
Partner: UNT Libraries Government Documents Department

Project W-320, operational test procedure OTP-320-003 test report

Description: This report documents and summarizes the results of OTP-320-003 Project W-320 Operational Testing of the WRSS Supernate Transfer System. Project W-320 Operational Test OTP-320-003 was performed to verify components of the Waste Retrieval Sluicing System (WRSS) supernate transfer system functioned as designed following construction completion and turnover to operations. All equipment operation was performed by Tank Farms Operations personnel following the operational test procedure and referenced operating procedures. Supernate Transfer line Flushing System Testing was completed over the course of approximately 4 weeks as tank farm conditions and configuration, equipment availability, and operations resources allowed. All testing was performed with the 702-AZ ventilation system and the 296-P-16 ventilation systems in operation. Test procedure OTP-320-003 required two revisions during testing to incorporate Procedure Changes Authorizations (PCAs) necessary to facilitate testing. Various sections of testing are documented on each procedure revision. The completed test procedure is included as Attachment A. Exception Reports generated during the course of testing are included as Attachment B.
Date: July 23, 1998
Creator: Bevins, R.R.
Partner: UNT Libraries Government Documents Department

Project W-320 acceptance test report for AY-farm electrical distribution

Description: This Acceptance Test Procedure (ATP) has been prepared to demonstrate that the AY-Farm Electrical Distribution System functions as required by the design criteria. This test is divided into three parts to support the planned construction schedule; Section 8 tests Mini-Power Pane AY102-PPI and the EES; Section 9 tests the SSS support systems; Section 10 tests the SSS and the Multi-Pak Group Control Panel. This test does not include the operation of end-use components (loads) supplied from the distribution system. Tests of the end-use components (loads) will be performed by other W-320 ATPs.
Date: April 2, 1998
Creator: Bevins, R.R.
Partner: UNT Libraries Government Documents Department

Waste retrieval sluicing system data acquisition system acceptance test report

Description: This document describes the test procedure for the Project W-320 Tank C-106 Sluicing Data Acquisition System (W-320 DAS). The Software Test portion will test items identified in the WRSS DAS System Description (SD), HNF-2115. Traceability to HNF-2115 will be via a reference that follows in parenthesis, after the test section title. The Field Test portion will test sensor operability, analog to digital conversion, and alarm setpoints for field instrumentation. The W-320 DAS supplies data to assist thermal modeling of tanks 241-C-106 and 241-AY-102. It is designed to be a central repository for information from sources that would otherwise have to be read, recorded, and integrated manually. Thus, completion of the DAS requires communication with several different data collection devices and output to a usable PC data formats. This test procedure will demonstrate that the DAS functions as required by the project requirements stated in Section 3 of the W-320 DAS System Description, HNF-2115.
Date: July 31, 1998
Creator: Bevins, R.R.
Partner: UNT Libraries Government Documents Department