New metal halide light fixtures have replaced the 1960s-era mercury vapor light fixtures at Augusta Newsprint Company's facility in Augusta, Georgia. The results have included increased lighting levels, decreased maintenance costs, and reduced energy demand. Annual energy savings total nearly $65,000; with a total installed cost of $100,000, the project will pay for itself in 1.5 years.
Plant-wide energy survey at the Appleton Papers, Inc. West Carrollton paper mill resulted in 21 recommendations for projects to reduce energy consumption and waste production and improve process efficiency.
In 2001, the Visteon automotive glass plant in Nashville, Tennessee renovated its millwater pumping system. This improvement saved the plant $280,000 annually in energy and operating costs, reduced annual energy consumption by 3.2 million kilowatt-hours, reduced water consumption, improved system performance, and reduced use of water treatment chemicals.
Utica Corporation conducted a plant-wide energy assessment of the manufacturing processes and utilities at its facility in Whiteboro, NY. As a result of the assessment, the company is now implementing six energy conservation projects that will result in significant cost savings and efficiency improvements.