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open access

Agriculture: Bioconversion of sugar cane molasses

Description: Auxein Corporation is demonstrating for commercial use an organic acid phytochelate, derived from what would otherwise be a discarded portion of sugar cane, that could increase the domestic sugar industry's profit margin from near zero to 7%. Along with helping a struggling industry, the phytochelate will bring substantial improvements to crop and tree production and greatly reduce the environmental threat posed by nitrogen-based fertilizers. Currently, the amount of fertilizer used produces ha… more
Date: September 29, 1999
Creator: Simon, P.
open access

Aluminum: Reducing chloride emissions from aluminum production

Description: Reynolds Metals Company (RMC), with assistance from a NICE{sup 3} grant, is developing for commercialization a closed-loop control process that greatly reduces chlorine emissions and increases plant efficiency while maintaining metal quality. The process still utilizes chlorine to remove impurities during aluminum processing, but is more effective than current methods. With the new technology chlorine in the stack is monitored and input chlorine is adjusted continuously. This optimization of ch… more
Date: September 29, 1999
Creator: Simon, P.
open access

Atmosphere recovery and regeneration in heat treating operations

Description: This report is a fact sheet written for the NICE3 Program on a new atmosphere gas recovery system for furnaces used in heat treating operations. The National Industrial Competitiveness through Energy, Environment, and Economics program (NICE3) promotes energy efficiency, clean production, and economic competitiveness in industry.
Date: April 10, 2000
Creator: National Renewable Energy Laboratory (U.S.)
open access

Chemicals: UV-curable coating for aluminum can production

Description: Fact sheet on curing aluminum can coatings written for the NICE3 Program. Coors Brewing Company has been using ultraviolet (UV) light curing technology on its aluminum beverage cans for 25 years. The company is now looking to share its cost-saving technology with other aluminum can producers. Traditional curing methods for creating external decorations on cans rely on convective-heat ovens to cure ink and over-varnish coatings. These thermal-curing methods require large amounts of energy and mo… more
Date: September 29, 1999
open access

Forest products: Fiber loading for paper manufacturing

Description: Fact sheet on manufacturing filler during paper manufacturing written for the NICE3 Program. With its new fiber loading process, Voith Sulzer, Inc., is greatly improving the efficiency of paper production and recycling. Fiber loading produces precipitated calcium carbonate (PCC) filler in the pulp recycling process at costs below conventional means. Fiber loading allows papermakers to use as much filler, like PCC, as possible because it costs 80% less than fiber. In addition, increased filler a… more
Date: September 29, 1999
open access

NICE3: Dyebath reuse in carpet manufacturing

Description: Fact sheet on an analysis system for dyebath processes in the carpet manufacturing industry written for the NICE3 Program. The Georgia Institute of Technology (G.I.T.) has developed an effective automated dyebath analysis and reuse system that improves the energy, environmental, and economic performance of dyehouse batch operations. The new system enables dyeing solutions to be accurately monitored and adjusted for reuse. According to industry estimates, 160 pounds of water are used to produce … more
Date: September 29, 1999
Creator: Simon, P.
open access

NICE3: Industrial Refrigeration System

Description: Energy Concepts has developed an absorption-augmented system as a cost-effective means of achieving more cooling capacity with a substantial reduction in energy consumption and greenhouse gas emissions for industrial refrigeration. It cuts fuel consumption by 30% by combining an internal combustion engine with a mechanical compression refrigeration system and an absorption refrigeration system. The absorption system is powered by engine waste heat. Conventional industrial refrigeration uses mec… more
Date: September 29, 1999
Creator: Simon, P.
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