Measure it, See it, Manage it: Using Real Time Data to Benchmark,Optimize, and Sustain System Energy Efficiency

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Even after years of training and awareness building at thestate and national level, industrial cross-cutting systems (motor-driven,steam, process heating) continue to offer significant opportunities forenergy savings. The US Department of Energy estimates these remainingsavings at more than 7 percent of all industrial energy use. This paperpresents a different approach to promoting industrial system energyefficiency -- providing plant personnel with ready access to data uponwhich to base energy management decisions.In 2005, a Del Monte Foodsfruit processing plant in Modesto, California worked with LawrenceBerkeley National Laboratory (LBNL)to specify and purchase permanentinstrumentation for monitoring their compressed air system. This work,completed as part of ... continued below

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Taranto, Thomas; McKane, Aimee; Amon, Ricardo & Maulhardt, Michael July 2, 2007.

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Even after years of training and awareness building at thestate and national level, industrial cross-cutting systems (motor-driven,steam, process heating) continue to offer significant opportunities forenergy savings. The US Department of Energy estimates these remainingsavings at more than 7 percent of all industrial energy use. This paperpresents a different approach to promoting industrial system energyefficiency -- providing plant personnel with ready access to data uponwhich to base energy management decisions.In 2005, a Del Monte Foodsfruit processing plant in Modesto, California worked with LawrenceBerkeley National Laboratory (LBNL)to specify and purchase permanentinstrumentation for monitoring their compressed air system. This work,completed as part of a demonstration project under a State TechnologiesAdvancement Collaborative (STAC) grant, was designed to demonstrate theeffectiveness of enterprise energy management (EEM), which is predicatedon the assumption that the energy efficiency of existing, cross-cuttingindustrial systems (motor-driven, steam) can be improved by providingmanagement and operating personnel with real-time data on energy use. Theinitial STAC grant provided for the installation and some initialanalyses, but did not address the larger issue of integrating these newdata into an ongoing energy management program for the compressed airsystem.The California Energy Commission (CEC) decided to support furtheranalysis to identify potential for air system optimization. Through theCEC's Energy in Agriculture Program, a compressed air system audit wasperformed by Tom Taranto to: Measure and document the system's baselineand CASE Index of present operation; Establish methods to sustain anongoing CASE Index measure of performance; Use AIRMaster+ to analyzesupply side performance as compared to the CASE Index; Identify demandside opportunities for efficiency and performance improvement; Assesssupply / demand balance and energy reduction opportunities; Evaluate thepresent air compressor control strategy and potential improvement, andCollect data to benchmark parameters for compressed air systems atsimilar facilities.This paper addresses the benefits and limitations ofboth continuous and targeted measurement in benchmarking, optimizing, andsustaining an efficient compressed air system. Included are methods usedin applying both of these measurements to a complex industrial system.Further, this paper will describe the results of these additionalanalyses and the plant response to them.

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  • ACEEE Summer Study for Industry,, White Plains,NY, July 24-27, 2007

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  • Report No.: LBNL--63414
  • Grant Number: DE-AC02-05CH11231
  • Office of Scientific & Technical Information Report Number: 929671
  • Archival Resource Key: ark:/67531/metadc899210

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Office of Scientific & Technical Information Technical Reports

Reports, articles and other documents harvested from the Office of Scientific and Technical Information.

Office of Scientific and Technical Information (OSTI) is the Department of Energy (DOE) office that collects, preserves, and disseminates DOE-sponsored research and development (R&D) results that are the outcomes of R&D projects or other funded activities at DOE labs and facilities nationwide and grantees at universities and other institutions.

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  • July 2, 2007

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  • Sept. 27, 2016, 1:39 a.m.

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Taranto, Thomas; McKane, Aimee; Amon, Ricardo & Maulhardt, Michael. Measure it, See it, Manage it: Using Real Time Data to Benchmark,Optimize, and Sustain System Energy Efficiency, article, July 2, 2007; (digital.library.unt.edu/ark:/67531/metadc899210/: accessed October 24, 2017), University of North Texas Libraries, Digital Library, digital.library.unt.edu; crediting UNT Libraries Government Documents Department.