Processing and Shape-Setting of Shape Memory Alloys for Small Satellite Antennas

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In this study, four different NiTi-based shape memory alloys (SMAs) compositions were processed, shape-set, and characterized to evaluate their effectiveness as SMA actuation component for satellite antennas. Three of the compositions were commercially available NiTi wires (90°C Flexinol® actuator NiTi wire and Confluent ADB SE508 NiTi wire), NiTi SM495 plates (ATI Specialty Alloys and Components) and the other composition was in house lab-produced NiTiCu plate. Different shape-setting techniques were performed such as pin and plate, fixtures and dies, and finally a sandwich fixture. The two most promising outcomes were the SE NiTi 508 wire and the NiTiCu plate. A SE … continued below

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Al Jabri, Nehal Ahmed Mubarak December 2022.

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  • Al Jabri, Nehal Ahmed Mubarak

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In this study, four different NiTi-based shape memory alloys (SMAs) compositions were processed, shape-set, and characterized to evaluate their effectiveness as SMA actuation component for satellite antennas. Three of the compositions were commercially available NiTi wires (90°C Flexinol® actuator NiTi wire and Confluent ADB SE508 NiTi wire), NiTi SM495 plates (ATI Specialty Alloys and Components) and the other composition was in house lab-produced NiTiCu plate. Different shape-setting techniques were performed such as pin and plate, fixtures and dies, and finally a sandwich fixture. The two most promising outcomes were the SE NiTi 508 wire and the NiTiCu plate. A SE NiTi 508 wire was first heat-treated at 550 °C for 3 hours and then it was shape-set at 450 °C for 30 min using a Cu tube which was previously deformed to the desired deployment curvature and fixed on a steel rig. The wire was kept inside the Cu tube during the shape-setting process to obtain the desired curvature. After shape-setting, the wire was thermally cycled multiple times. The results showed that the SE NiTi 508 wire was able to retain its deployment shape successfully after each thermal cycle. Furthermore, a NiTiCu plate was sandwiched between two steel sheets which were shaped into the desired full-deployment shape beforehand. The NiTiCu plate was shape-set at 450 °C for 30 min and then thermally cycled multiple times to test its effectiveness. The NiTiCu plate retained its full-deployment shape successfully after every thermal cycle.

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  • December 2022

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  • Feb. 9, 2023, 5:01 p.m.

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  • Jan. 22, 2025, 11:51 a.m.

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Al Jabri, Nehal Ahmed Mubarak. Processing and Shape-Setting of Shape Memory Alloys for Small Satellite Antennas, thesis, December 2022; Denton, Texas. (https://digital.library.unt.edu/ark:/67531/metadc2048626/: accessed February 13, 2025), University of North Texas Libraries, UNT Digital Library, https://digital.library.unt.edu; .

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