A Novel Thermal Regenerative Electrochemical System for Energy Recovery from Waste Heat

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Waste-heat-to-power (WHP) recovers electrical power from exhaust heat emitted by industrial and commercial facilities. Waste heat is available in enormous quantities. The U.S. Department of Energy estimates 5-13 quadrillion BTUs/yr with a technical potential of 14.6 GW are available and could be utilized to generate power by converting the heat into electricity. The research proposed here will define a system that can economically recover energy from waste heat through a thermal regenerative electrochemical system. The primary motivation came from a patent and the research sponsored by the National Renewable Energy Laboratory (NREL). The proposed system improves on this patent in … continued below

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vii, 54 pages

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Gray, David B May 2021.

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  • Gray, David B

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Waste-heat-to-power (WHP) recovers electrical power from exhaust heat emitted by industrial and commercial facilities. Waste heat is available in enormous quantities. The U.S. Department of Energy estimates 5-13 quadrillion BTUs/yr with a technical potential of 14.6 GW are available and could be utilized to generate power by converting the heat into electricity. The research proposed here will define a system that can economically recover energy from waste heat through a thermal regenerative electrochemical system. The primary motivation came from a patent and the research sponsored by the National Renewable Energy Laboratory (NREL). The proposed system improves on this patent in four major ways: by using air/oxygen, rather than hydrogen; by eliminating the cross diffusion of counter ions and using a dual membrane cell design; and by using high concentrations of electrolytes that have boiling points below water. Therefore, this system also works at difficult-to-recover low temperatures. Electrochemical power is estimated at 0.2W/cm2, and for a 4.2 M solution at 1 L/s, the power of a 100 kW system is 425 kW. Distillation energy costs are simulated and found to be 504 kJ/s for a 1 kg/s feed stream. The conversion efficiency is then calculated at 84%. The Carnot efficiency for a conservative 50% conversion efficiency is compared to the ideal Carnot efficiency. Preliminary work suggests an LCOE of 0.6¢/kWh. Industrial energy efficiency could be boosted by up to 10%. Potential markets include power stations, industrial plants, facilities at institutions like universities, geothermal conversion plants, and even thermal energy storage.

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vii, 54 pages

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  • May 2021

Added to The UNT Digital Library

  • May 26, 2021, 9:20 p.m.

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  • March 14, 2022, 6:05 p.m.

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Gray, David B. A Novel Thermal Regenerative Electrochemical System for Energy Recovery from Waste Heat, thesis, May 2021; Denton, Texas. (https://digital.library.unt.edu/ark:/67531/metadc1808390/: accessed December 2, 2023), University of North Texas Libraries, UNT Digital Library, https://digital.library.unt.edu; .

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