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Rupture Kinetics of Zircaloy-Clad Fuel Elements in High Temperature Water and Steam Interim Report 6 Effects of Carbon and Zirconium Content on Uranium Corrosion and Rupture Mechanism

Description: This is the sixth in a series of interim reports describing various phases of the study of fuel element rupture kinetics and mechanisms. Previous reports issued are: No. 1- Experimental Methods and Procedures, HW-61378, No. 2- Coextruded Rod Elements with Pinhole Defects, HW-61379, No. 3 - Mechanism of the Uranium-Water Reaction, HW - 61799, No. 4 Coextruded Tube Elements with Pinhole Defects and Various Annular Spacings, HW- 62348, No. 5- Comparison of In-Reactor and Ex-Reactor Ruptures, HW-62… more
Date: December 30, 1959
Creator: Troutner, V. H.
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Development and Testing of an Improved Agitator for the Redox and Purex Separations Plants

Description: Relatively frequent agitator failures in HAPO Separations Plants have interfered with process continuity, contributed to process difficulties, and resulted in considerable maintenance expense. Predominantly the failures have been because of gear-reduction drive unit break-down or because of metallic fatigue and degeneration of the shaft-paddle assemblies. A simplified, slow-speed, direct drive agitator, previously described in HW-52755, proved to be quite durable and satisfactory during extende… more
Date: December 24, 1959
Creator: Dunn, J. & Sloat, R. J.
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Steady-State Recirculated Reactor Stability and Operational Characteristics - Water and Metal Temperature Coefficients

Description: It is desirable that a reactor exhibit a self-regulating effect. If this were not true any disturbance to the reactor would result in a continual increase in the magnitude of the disturbance and the reactor would be unstable. In this investigation the reactor is considered to have two reactivity feed-backs: metal temperature and water temperature reactivity effects. These two variables through a metal temperature coefficient and water temperature coefficient determine not only the reactor stabi… more
Date: December 23, 1959
Creator: Allen, C. W.
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Design Criteria for PRP- Critical Facility Project CAH-842

Description: The PRP Critical Facility is an experimental reactor for use in determination of basic nuclear constants of heterogenous reactors recycling plutonium, and exponential and criticality studies at power levels up to 100 watts and neutron fluxes of about 109 nv. Provision is made for changing reactor lattices using irradiated and unirradiated fuel elements with either a light or heavy water moderator.
Date: December 18, 1959
Creator: Nelson, H. K. & O'Neill, G. L.
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Ionium (Thorium-230) for Radioisotope Preparation (Status Report)

Description: For many years effort has been directed toward the development of means for the practical utilization of the heat evolved from the radioactive decay of certain fission and irradiation products. Fission products, in view of their availability in the plentiful, high-level wastes resulting from the processing of irradiated, nuclear reactor fuels have been most intensively studied for applications where their heat of decay might be converted into useful energy such as electricity for the operations… more
Date: December 15, 1959
Creator: Coppinger, E. A. & Rohrmann, C. A.
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Corrosion of Type 202 Stainless Steel in High Temperature Water

Description: The chromium-nickel-manganese alloys are a group of austenitic stainless steels which were developed during the Korean War to conserve nickel. These alloys are very similar to their corresponding 300 Series grades in mechanical, physical and corrosion properties. A portion of the nickel in the 300 Series grades has been replaced by approximately 2% manganese for each percent of nickel replaced. Two compositions, AISI 201 and AISI 202, are recognized as standard grades. Two other compositions, A… more
Date: December 11, 1959
Creator: Larrick, A. P.
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Zirflex Dissolution of the Annular Cladding of Simulated Power Fuel Elements

Description: The current interest in a tube-in-tube type Zircaloy-2 clad UO2 fuel element for use in the power reactors provided the incentive for a study of the dissolution of cladding from an annular space. The objectives of the study were to compare the estimated rate of dissolution in the annuli with rates on fully exposed metal. Because of an interest from the design standpoint, heat balance data from the study are reported.
Date: December 9, 1959
Creator: Smith, P. W.
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Autoclave Corrosion Behavior of U-Low Carbon and U-Low Zirconium Alloy Fuels

Description: A preliminary evaluation of the autoclave corrosion behavior of a series of U-low C alloys and a series of U-low Zr alloys prepared by Fuels Fabrication Development Operation has been made. The corrosion testing was conducted by Coatings and Corrosion Operation by the experimental methods and procedure outlined in HW-61378.
Date: December 1, 1959
Creator: Goffard, J. W.
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Comments on Equipment for a PRTR Water Quality Control Laboratory

Description: This document describes required laboratory space and lists major equipment items necessary for a routine water quality laboratory in the P. R. T. R. Building. During discussions with R. D. Widrig and V. L. Rooney about the analytical sample program for the Plutonium Recycle Test Reactor, the author was asked to summarize equipment and space needs for a water control laboratory to provide routine analytical coverage on some of the water systems. Based upon 1706-KE-KER experience, some operating… more
Date: December 1, 1959
Creator: Anderson, H. J. & Peray, R. E.
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Studies on the Oxides of Plutonium

Description: In support of the Plutonium Recycle Program at Hanford, the properties of PuO2 are being investigated. This paper reports sintering studies on PuO2 and PuO2-UO2 mixtures and solid solutions; melting studies on PuO2 and UO2; thermal expansion data to 1000 C; and irradiation data on PuO2-UO2 mixtures. The existence of a continuous series of solid solutions formed during sintering has been established for the system UO2-PuO2. A linear relation between lattice parameter and composition exists. Exte… more
Date: December 1959
Creator: Chikalla, T. D.
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Equations of State for Stream-Water Mixtures and Some Representative Applications Analysis

Description: The majority of two-phase flow problems involving equations of state are solved by use of point-wise utilization steam table values. In this manner, problems involving the use of the various flow equations of continuity, momentum and energy are generally forced into iterative solutions. Considerable effort towards the development of an analytical expression for the state equation seems indicated so as to simplify the analysis of two-phase problems, particularly apparent in the analysis of syste… more
Date: November 30, 1959
Creator: Love, W. J.
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Decontamination of the KER Rupture Experiment Loop. Test Series B - Tests No. 3. Test Series D-Test No. 1.

Description: The first series of tests in the KER-REP-1 loop proved that a fission product contaminated loop could be decontaminated to a safe level for contact maintenance. Since a good decontamination process was available, there was much that could be improved about this process. Further testing of this process and several variations of other processes have been scheduled. The evaluation of these processes includes specific decontamination factors, process corrosion, and loop activity reduction factors (… more
Date: November 25, 1959
Creator: Weed, R. D.
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Shielding Efficiency of Heavy Element Neoprene Gloves at Low X-Ray Energies

Description: The utilization of gloves wherein heavy element additives have been included is a significant means of reducing exposure to hands and, consequently, increasing allowable working time in operations which require direct contact with low energy isotopes - such as plutonium. The number of such gloves available has been limited considerably by the feasibility of fabrication and the practicality of application. The following study was made on two basic gloves - the first, a heavy zinc-neoprene coated… more
Date: November 23, 1959
Creator: Mehas, T. C.
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High-Speed Saw Tests Power Reactor Fuels Reprocessing Development

Description: The basic scheme for processing power reactor fuels at Hanford includes the removal of inert endfittings ("hardware") from the active sections of the fuels. Within Hanford Laboratories, research and development studies have been in progress on various types of saws which might be used for hardware cutoff. In the initial phase of the program, high-speed saws were investigated; more recently, studies on low speed saws have been conducted. This report summarizes the high speed saw studies and incl… more
Date: November 18, 1959
Creator: Kelly, V. P.
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Technical Investigation of Autoclave Failure

Description: On July 31, 1959, an autoclave ruptured while being used for thermal cycling studies of Plutonium Recycle Test Reactor (PRTR) plutonium-aluminum fuel elements. Since stand-in materials were being used in this test, no contamination was involved. This accident could lead to inference of greater hazards associated with PRTR fuel designs than had previously been postulated. An ad hoc technical investigation committee was appointed by the Manager Reactor and Fuels Research and Development, to stud… more
Date: November 18, 1959
Creator: Wittenbrock, N. G.; Freshley, M. D.; Griggs, B. & Wheeler, R. G.
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Magnetic-Force Resistance Butt Wielding of Zircaloy-2 Fuel Element Closures

Description: Zircaloy-2 has a strong tendency to absorb oxygen and nitrogen at elevated temperatures. These gas impurities are extremely harmful, causing brittleness and loss of corrosion resistance. The production of ductile corrosion-resistant welds by present methods required shielding of the weld metal by an inert gas atmosphere or by a vacuum. The alternative to an inert gas atmosphere or a vacuum is reduction of the welding time to a few milliseconds of time to prevent gas absorption.
Date: November 16, 1959
Creator: Mills, L. E.
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Continuous Ion Exchange Development - A Qualitative Review

Description: Considerable interest has developed in the use of ion-exchange in the nuclear energy field in the last decade. Aside from the obvious use of providing demineralized coolant water for reactors, the projected uses of ion-exchange include the recovery of fission products from aquaeous waste streams and the separation and purification of fissionable materials from spent reactor fuels. The latter process may be incidental to the over-all operation, as is the case with the Purex anion exchange facili… more
Date: November 10, 1959
Creator: Nicholson, G. A.
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Confinement System Instrumentation

Description: Instrumentation shall be provided as shown on the attached drawing, SK-1-26835 for Confinement System Control. The Primary objective of the confinement system shall be to provide maximum possible confinement of contamination, consistent with building limitations, in the event of any contamination, consistent with building limitations, in the event of any credible reactor accident resulting from equipment failure or reactor mis operation.
Date: November 6, 1959
Creator: Richards, W. A.
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Specification for Requisition G-3855923Xircalogy-4 Jacket Tubing

Description: This specification is specifically designed for the procurement of Zircaloy tubing to be used in the of swaged, UO fuel elements, an, and the Pu fuel elements for the Plutonium Recycle Test Reactor. Requisition G-385923 contains the following information pertinent to this specification: 1. Dimensions and dimensional tolerance. 2. Source of zirconium sponge and conditions for us of Zircaloy scrap. 3. Inspection requirements. 4. Shipping instructions.
Date: November 6, 1959
Creator: Oakes, H. P.
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Decontamination of the KER Rupture Experiment Loop Test Series B - Tests No. 1 and 2

Description: The first series tests in the KER-REP-1 loop proved that a fisssion product contaminated loop could be decontaminated to a safe level for contact maintenance. The second series of tests ere scheduled for a more thorough evaluation of these processes includes specific decontamination factors, process corrosion rates, loop activity reduction factors (loop decontamination factors), and any preferential decontamination which may be present.
Date: November 2, 1959
Creator: Weed, R. D.
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A Simple Telephone Telemeter

Description: When following the performance of automatic and semi-automatic equipment that is left unattended for extended periods of time, it is often desirable to be able to check this equipment by remote means. A convenient vehicle for such a check is the telephone since nearly all locations have or can have a telephone extension installed. The check of the equipment may be made as simple or extensive as desired, with the outcome of the check represented by a relay condition, for example. The condition o… more
Date: November 2, 1959
Creator: Ratcliffe, C. A.
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Final Report, Design Test PR-20 Calandria Characteristics

Description: Design Test Request PR-20 Calandria Characteristics, outlined the need for experimental data concerning the performance of the calandria under transient conditions. Test data was required to confirm that the moderator dump system would drop the level the required 24 inches in less than one second. The original calandria dump chamber design was modified until the criteria was met. This information is recorded in HW-58333, Interim Report, Design Test PR-20, Calandria Characteristics, which lists … more
Date: October 30, 1959
Creator: Gruver, R. L.
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Darex Pilot Plant Studies

Description: The Atomic Energy Commission has assigned the Hanford Atomic Products Operation the responsibility of providing the technology and facilities for the interim reprocessing of slightly enriched uranium fuels discharged from power and propulsion reactors. The fuel from the various reactors vary greatly in physical dimensions and in the composition of the core and cladding. For the purposes of chemical reprocessing, the fuels may be divided into the three main categories of aluminum, Zircaloy or st… more
Date: October 29, 1959
Creator: Shefcik, J. J.
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Effect of the PRTR High Pressure Loop on Plutonium Recycle Program Objectives

Description: For purposes of an earlier consideration of the effects of in-reactor test loops on PRTR operation and program, the design of the high pressure, H20 cooled fuel test loop was assumed to be similar to that for the high pressure, gas cooled loop. Detailed design criteria for the H20 loop have recently been completed so that this assumption is no longer necessary. Therefore, to insure that the effects of all proposed in-reactor loops are fully evaluated with respect to Plutonium Recycle Program ob… more
Date: October 29, 1959
Creator: Peterson, R. E.
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