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  Partner: UNT Libraries
 Department: Department of Engineering Technology
 Collection: UNT Theses and Dissertations
Control and Automation of a Heat Shrink Tubing Process

Control and Automation of a Heat Shrink Tubing Process

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Date: August 2014
Creator: Yousefi Darani, Shahrokh
Description: Heat shrink tubing is used to insulate wire conductors, protect wires, and to create cable entry seals in wire harnessing industries. Performing this sensitive process manually is time consuming, the results are strongly dependent on the operator’s expertise, and the process presents safety concerns. Alternatively, automating the process minimizes the operators’ direct interaction, decreases the production cost over the long term, and improves quantitative and qualitative production indicators dramatically. This thesis introduces the automation of a heat shrink tubing prototype machine that benefits the wire harnessing industry. The prototype consists of an instrumented heat chamber on a linear positioning system, and is fitted with two heat guns. The chamber design allows for the directing of hot air from the heat guns onto the wire harness uniformly through radially-distributed channels. The linear positioning system is designed to move the heat chamber along the wire harness as the proper shrinkage temperature level is reached. Heat exposure time as a major factor in the heat shrink tubing process can be governed by controlling the linear speed of the heat chamber. A control unit manages the actuator position continuously by measuring the chamber’s speed and temperature. A model-based design approach is followed to design ...
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The Use of Optical Metrology in Active Positioning of a Lens

The Use of Optical Metrology in Active Positioning of a Lens

Date: August 2014
Creator: Ji, Zheng
Description: Precisely positioned optical lenses are currently required for many highly repetitive mechanics and applications. Thus the need for micron-scale repetition between opto-mechanical units is evident, especially in industrial manufacturing and medical breakthroughs. In this thesis, a novel optical metrology system is proposed, designed, and built whose purpose is to precisely locate the center of a mechanical fixture and then to assemble a plano-convex optical lens into the located position of the fixture. Center location specifications up to ±3 µm decenter and ±0.001° tilting accuracy are required. Nine precisely positioned lenses and fixtures were built with eight units passing the requirements with a repetitive standard deviation of ±0.15 µm or less. The assembled units show satisfactory results.
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Analytical Model for Lateral Deflection in Cold-formed Steel Framed Shear Walls with Steel Sheathing

Analytical Model for Lateral Deflection in Cold-formed Steel Framed Shear Walls with Steel Sheathing

Date: December 2014
Creator: Yousof, Mohamad
Description: An analytical model for lateral deflection in cold-formed steel shear walls sheathed with steel is developed in this research. The model is based on the four factors: fastener displacement, steel sheet deformation, and hold-down deformation, which are from the effective strip concept and a complexity factor, which accounts for the additional influential factors not considered in the previous three terms. The model uses design equations based on the actual material and mechanical properties of the shear wall. Furthermore, the model accounts for aggressive and conservative designers by predicting deflection at different shear strength degrees.
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Direct Immersion Cooling Via Nucleate Boiling of Hfe-7100 Dielectric Liquid on Hydrophobic and Hydrophilic Surfaces

Direct Immersion Cooling Via Nucleate Boiling of Hfe-7100 Dielectric Liquid on Hydrophobic and Hydrophilic Surfaces

Date: December 2014
Creator: Joshua, Nihal E
Description: This study experimentally investigated the effect of hydrophobic and hydrophilic surfaces characteristics on nucleate boiling heat transfer performance for the application of direct immersion cooling of electronics. A dielectric liquid, HFE – 7100 was used as the working fluid in the saturated boiling tests. Twelve types of 1-cm2 copper heater samples, simulating high heat flux components, featured reference smooth copper surface, fully and patterned hydrophobic surface and fully and patterned hydrophilic surfaces. Hydrophobic samples were prepared by applying a thin Teflon coating following photolithography techniques, while the hydrophilic TiO2 thin films were made through a two step approach involving layer by layer self assembly and liquid phase deposition processes. Patterned surfaces had circular dots with sizes between 40 – 250 μm. Based on additional data, both hydrophobic and hydrophilic surfaces improved nucleate boiling performance that is evaluated in terms of boiling incipience, heat transfer coefficient and critical heat flux (CHF) level. The best results, considering the smooth copper surface as the reference, were achieved by the surfaces that have a mixture of hydrophobic/hydrophilic coatings, providing: (a) early transition to boiling regime and with eliminated temperature overshoot phenomena at boiling incipience, (b) up to 58.5% higher heat transfer coefficients, and (c) ...
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The Measurement of the Third-order Elastic Constants for La3ga5sio14 (Lgs) and La3ga55ta05o14 (Lgt) Single Crystal

The Measurement of the Third-order Elastic Constants for La3ga5sio14 (Lgs) and La3ga55ta05o14 (Lgt) Single Crystal

Date: December 2013
Creator: Karim, Md Afzalul
Description: Recently, the development of electronic technology towards higher frequencies and larger band widths has led to interest in finding new piezoelectric materials, which could be used to make filters with larger pass band widths and oscillators with better frequency stability. Langasite (La3Ga5SiO14, LGS) and its isomorphs have enticed considerable attention of researchers as a potential substrate material for piezoelectric device applications because of its high frequency stability and fairly good electromechanical coupling factors for acoustic wave devices. Nonlinear effect including drive level dependence, mode coupling, force-frequency effect and electroelasic effect are critical for the design of these devices. Third-order elastic constants (TOEC) play an important role in a quantitative analysis of these nonlinear effects. In particular these elastic constants are of great importance when the BAW (Bulk Acoustic Wave) and SAW (Surface Acoustic Wave) sensors of force, acceleration and so on are designed. Until now Langasite (LGS) and Langatate (LGT) crystal resonators have been qualified in terms of quality factor, temperature effect, isochronism defect and material quality. One of the most important advantages of those crystals is that they will not undergo phase transitions up to its melting temperature of 1450°. Presently there is no data on TOEC of LGT ...
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Energy Harvesting Wireless Piezoelectric Resonant Force Sensor

Energy Harvesting Wireless Piezoelectric Resonant Force Sensor

Date: December 2013
Creator: Ahmadi, Mehdi
Description: The piezoelectric energy harvester has become a new powering option for some low-power electronic devices such as MEMS (Micro Electrical Mechanical System) sensors. Piezoelectric materials can collect the ambient vibrations energy and convert it to electrical energy. This thesis is intended to demonstrate the behavior of a piezoelectric energy harvester system at elevated temperature from room temperature up to 82°C, and compares the system’s performance using different piezoelectric materials. The systems are structured with a Lead Magnesium Niobate-Lead Titanate (PMN-PT) single crystal patch bonded to an aluminum cantilever beam, Lead Indium Niobate-Lead Magnesium Niobate-Lead Titanate (PIN-PMN-PT) single crystal patch bonded to an aluminum cantilever beam and a bimorph cantilever beam which is made of Lead Zirconate Titanate (PZT). The results of this experimental study show the effects of the temperature on the operation frequency and output power of the piezoelectric energy harvesting system. The harvested electrical energy has been stored in storage circuits including a battery. Then, the stored energy has been used to power up the other part of the system, a wireless resonator force sensor, which uses frequency conversion techniques to convert the sensor’s ultrasonic signal to a microwave signal in order to transmit the signal wirelessly.
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A Data Acquisition System Experiment for Gas Temperature and Pressure Measurements on a Liquid-Nitrogen-Powered Vehicle

A Data Acquisition System Experiment for Gas Temperature and Pressure Measurements on a Liquid-Nitrogen-Powered Vehicle

Date: May 1998
Creator: Lui, Samson Sze-Sang
Description: A data acquisition system was set up to measure gas temperatures and pressures at various points on a liquid-nitrogen-powered vehicle. The experiment was attempted to develop a data acquisition method for applications on engines that use liquid air as the fuel. Two thermocouples and a pressure transducer were connected using data acquisition instruments interfaced to a laptop computer to acquire data.
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Design of a Monitoring System for a Plasma Cleaning Machine

Design of a Monitoring System for a Plasma Cleaning Machine

Date: May 1999
Creator: Fooks, Terry M. (Terry Max)
Description: Plasma cleaning is the most effective dry process to remove surface contaminates from a SAW (Surface Acoustical Wave) device. Consistent gas pressures, flows, and good electrical connections between the chamber shelves are necessary for the process to function predictably. In addition, operation of the monitoring system must be transparent to the plasma cleaning unit. This thesis describes a simple solution to the complex problem of monitoring a plasma cleaning system. The monitoring system uses the LabVIEW® G programming language and hardware, both products of National Instruments, Inc.®, to monitor critical parameters necessary to achieve a consistent process when cleaning these devices.
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Fracture Toughness Testing of Plastics under Various Environmental Conditions

Fracture Toughness Testing of Plastics under Various Environmental Conditions

Date: December 1997
Creator: Velpuri, Seshagirirao V.
Description: The primary objective of this study is to test the applicability to plastics of a fracture toughness testing tool developed for metals. The intent is to study pre-test conditioning of several plastic materials and the effect of the depth of the razor notch cut in the chevron notched fracture toughness test specimens. The study includes the careful preparation of samples followed by conditioning in various environments. Samples were subjected to laboratory air for a specific duration or to a controlled temperature-humidity condition as per the ASTM D1870. Some of the samples were subjected to vacuum conditioning under standard test specifications. Testing was conducted using the conventional three-point bend test as per ASTM D5045-95. ASTM E1304, which sets a standard for short rod and bar testing of metals and ceramics provides some basis for conducting chevron notched four-point bend tests to duplicate the toughness tool. Correlation of these results with the ASTM test samples is determined. The four-point bend test involves less specimen machining as well as time to perform the fracture toughness tests. This study of fracture toughness testing has potential for quality control as well as the fracture property determination.
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Development of a Simplified Fracture Toughness Tool for Polymers

Development of a Simplified Fracture Toughness Tool for Polymers

Date: August 1997
Creator: Marnock, Patrick J. (Patrick Joseph)
Description: This thesis presents research toward the development of a simple inexpensive fracture toughness tool for polymeric materials. Experiments were conducted to test the specimen configuration and the fracture toughness tool against an established ASTM standard for polymer fracture toughness, D5045, and a commonly used four-point bend method. The materials used in this study were polycarbonate and high density polyethylene. Reductions in both the production time and the variability resulting from the preparation of the specimens were addressed through the use of specially designed fixtures. The effects from the razor cut depths used in the chevron notch were compared to the fracture toughness values obtained in order to determine the effect upon the validity of the fracture toughness.
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