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Adhesion and Surface Energy Profiles of Large-area Atomic Layers of Two-dimensional MoS2 on Rigid Substrates by Facile Methods
Two-dimensional (2D) transition metal dichalcogenides (TMDs) show great potential for the future electronics, optoelectronics and energy applications. But, the studies unveiling their interactions with the host substrates are sparse and limits their practical use for real device applications. We report the facile nano-scratch method to determine the adhesion energy of the wafer scale MoS2 atomic layers attached to the SiO2/Si and sapphire substrates. The practical adhesion energy of monolayer MoS2 on the SiO2/Si substrate is 7.78 J/m2. The practical adhesion energy was found to be an increasing function of the MoS2 thickness. Unlike SiO2/Si substrates, MoS2 films grown on the sapphire possess higher bonding energy, which is attributed to the defect-free growth and less number of grain boundaries, as well as less stress and strain stored at the interface owing to the similarity of Thermal Expansion Coefficient (TEC) between MoS2 films and sapphire substrate. Furthermore, we calculated the surface free energy of 2D MoS2 by the facile contact angle measurements and Neumann model fitting. A surface free energy ~85.3 mJ/m2 in few layers thick MoS2 manifests the hydrophilic nature of 2D MoS2. The high surface energy of MoS2 helps explain the good bonding strength at MoS2/substrate interface. This simple adhesion energy and surface energy measurement methodology could further apply to other TMDs for their widespread use.
Analysis of Heat Transfer Enhancement in Channel Flow through Flow-Induced Vibration
In this research, an elastic cylinder that utilized vortex-induced vibration (VIV) was applied to improve convective heat transfer rates by disrupting the thermal boundary layer. Rigid and elastic cylinders were placed across a fluid channel. Vortex shedding around the cylinder led to the periodic vibration of the cylinder. As a result, the flow-structure interaction (FSI) increased the disruption of the thermal boundary layer, and therefore, improved the mixing process at the boundary. This study aims to improve convective heat transfer rate by increasing the perturbation in the fluid flow. A three-dimensional numerical model was constructed to simulate the effects of different flow channel geometries, including a channel with a stationary rigid cylinder, a channel with a elastic cylinder, a channel with two elastic cylinders of the same diameter, and a channel with two elastic cylinders of different diameters. Through the numerical simulations, the channel maximum wall temperature was found to be reduced by approximately 10% with a stationary cylinder and by around 17% when introducing an elastic cylinder in the channel compared with the channel without the cylinder. Channels with two-cylinder conditions were also studied in the current research. The additional cylinder with the same diameter in the fluid channel only reduced the surface wall temperature by 3% compared to the channel without any cylinders because the volume of the second cylinder could occupy some space, and therefore, reduce the effect of the convective heat transfer. By reducing the diameter of the second cylinder by 25% increased the effect of the convection heat transfer and reduced the maximum wall temperature by around 15%. Compared to the channel with no cylinder, the introduction of cylinders into the channel flow was found to increase the average Nusselt number by 55% with the insertion of a stationary rigid cylinder, by 85% with the …
Analysis of Sources Affecting Ambient Particulate Matter in Brownsville, Texas
Texas is the second largest state in U.S.A. based on geographical area, population and the economy. It is home to several large coastal urban areas with major industries and infrastructure supporting the fossil-fuel based energy sector. Most of the major cities on the state have been impacted by significant air pollution events over the past decade. Studies conducted in the southern coastal region of TX have identified long range transport as a major contributor of particulate matter (PM) pollution along with local emissions. Biomass burns, secondary sulfates and diesel emissions sources are comprise as the dominant mass of PM2.5 have been noted to be formed by the long range transport biomass from Central America. Thus, the primary objective of this study was to identify and quantify local as well as regional sources contributing to the PM pollution in the coastal area of Brownsville located along the Gulf of Mexico. Source apportionment techniques such as principal component analysis (PCA) and positive matrix factorization (PMF) were employed on the air quality monitoring data to identify and quantify local and regional sources affecting this coastal region. As a supplement to the PMF and PCA, conditional probability function (CPF) analysis and potential source contribution function (PSCF) analysis were employed to characterize the meteorological influences for PM events. PCA identified an optimal solution of 6 sources affecting the coastal area of Brownsville, while PMF resolved 8 sources for the same area. Biomass comingled with sea salt was identified to be the dominant contributor from the PCA analysis with 30.2% of the apportioned PM mass in Brownsville, meanwhile PMF account secondary sulfates I & II with 27.6%. the other common sources identified included, biomass burning, crustal dust, secondary sulfate, oil combustion, mobile sources and miscellaneous traffic sources.
Analyze and Rebuild an Apparatus to Gauge Evaporative Cooling Effectiveness of Micro-Porous Barriers.
The sample used for evaporative cooling system is Fabric defender 750 with Shelltite finish. From the experimental data and equations we have diffusion coefficient of 20.9 ± 3.71 x 10-6 m2/s for fabric with one layer with 17%-20% fluctuations from the theory, 27.8 ± 4.5 x 10-6 m2/s for fabric with two layers with 6%-14% fluctuations from the theory and 24.9 ± 4.1 x 10-6 m2/s for fabric with three layers with 13%-16% fluctuations from the theory. Since the thickness of the fabric increases so the mass transport rate decreases so the mass transport resistance should be increases. The intrinsic mass resistances of Fabri-1L, Fabri-2L and Fabri-3L are respectively 104 ± 10.2 s/m, 154 ± 23 s/m and 206 ± 26 s/m from the experiment.
Application of Cyclic Polarization of Aluminum 3003 Used in All-Aluminum Microchannel Heat Exchangers
All-aluminum microchannel heat exchangers are designed to significantly reduce refrigerant charge requirements, weight, reduced brazed joints, and decreased potential for leakage by increasing reliability. Al 3003 alloy is corrosion resistant and can be formed, welded, and brazed but the issue with all-aluminum heat exchangers is localized corrosion (pitting) in corrosive environments. Currently, there is no universally accepted corrosion test that all coil manufacturers use to characterize their products. Electrochemical testing method of cyclic polarization was employed in this investigation and relevant parameters including electrolyte corrosive agent and its concentration, electrolyte pH, and applied potential scan rate was varied to find an optimal set of parameters. Results of cyclic polarization of Al 3003 in electrolytes containing various concentrations of NaCl were compared with those of the tests in Sea Water Acidified Accelerated Test (SWAAT) electrolyte and it is shown the SWAAT electrolyte (4.2% sea salt acidified to pH of 2.9) is by far stronger (in terms of corrosivity) than typical 3.5% NaCl solution used in most corrosion testing. Corrosion rates (g/m2yr) of Al 3003 measured in this investigation were comparable to those provided by ISO 9223 standard corresponding to C1 through CX categories. Duration of cyclic polarization test is much shorter than that of SWAAT and results obtained in this test is more reproducible compared to those of SWAAT. Scanning electron microscopy micrographs show typical pit depths of about 50 μm.
Application of High Entropy Alloys in Stent Implants
High entropy alloys (HEAs) are alloys with five or more principal elements. Due to these distinct concept of alloying, the HEA exhibits unique and superior properties. The outstanding properties of HEA includes higher strength/hardness, superior wear resistance, high temperature stability, higher fatigue life, good corrosion and oxidation resistance. Such characteristics of HEA has been significant interest leading to researches on these emerging field. Even though many works are done to understand the characteristic of these HEAs, very few works are made on how the HEAs can be applied for commercial uses. This work discusses the application of High entropy alloys in biomedical applications. The coronary heart disease, the leading cause of death in the United States kills more than 350,000 persons/year and it costs $108.9 billion for the nation each year in spite of significant advancements in medical care and public awareness. A cardiovascular disease affects heart or blood vessels (arteries, veins and capillaries) or both by blocking the blood flow. As a surgical interventions, stent implants are deployed to cure or ameliorate the disease. However, the high failure rate of stents has lead researchers to give special attention towards analyzing stent structure, materials and characteristics. Many works related to alternate material and/or design are carried out in recent time. This paper discusses the feasibility of CoCrFeNiMn and Al0.1CoCrFeNi HEAs in stent implant application. This work is based on the speculation that CoCrFeNiMn and Al0.1CoCrFeNi HEAs are biocompatible material. These HEAs are characterized to determine the microstructure and mechanical properties. Computational modeling and analysis were carried out on stent implant by applying CoCrFeNiMn and Al0.1CoCrFeNi HEAs as material to understand the structural behavior.
Bioinspired & biocompatible coatings of poly(butylene adipate-co-terephthalate) and layer double hydroxide composites for corrosion resistance
Hierarchical arrangement of biological composites such as nacre and bone containing high filler (ceramic) content results in high strength and toughness of the natural material. In this study we mimic the design of layered bone microstructure and fabricate an optimal multifunctional bio-nanocomposite having strength, toughness and corrosion resistance. Poly (butylene adipate-co-terephthalate) (PBAT), a biodegradable polymer was used as a substrate material with the reinforcement of LDH (Layered double hydroxide) as a nanofiller in different concentrations to achieve enhancement in mechanical properties as well as processing related thermostability. Corrosion resistance was increased by mimicking a layered structured which incorporated a tortuous diffusion path.
Biomass-Derived Activated Carbon Through Self-Activation Process
Self-activation is a process that takes advantage of the gases emitted from the pyrolysis process of biomass to activate the converted carbon. The pyrolytic gases from the biomass contain CO2 and H2O, which can be used as activating agents. As two common methods, both of physical activation using CO2 and chemical activation using ZnCl2 introduce additional gas (CO2) or chemical (ZnCl2), in which the CO2 emission from the activation process or the zinc compound removal by acid from the follow-up process will cause environmental concerns. In comparison with these conventional activation processes, the self-activation process could avoid the cost of activating agents and is more environmentally friendly, since the exhaust gases (CO and H2) can be used as fuel or feedstock for the further synthesis in methanol production. In this research, many types of biomass were successfully converted into activated carbon through the self-activation process. An activation model was developed to describe the changes of specific surface area and pore volume during the activation. The relationships between the activating temperature, dwelling time, yield, specific surface area, and specific pore volume were detailed investigated. The highest specific surface area and pore volume of the biomass-derived activated carbon through the self-activation process were up to 2738 m2 g-1 and 2.209 cm3 g-1, respectively. Moreover, the applications of the activated carbons from the self-activation process have been studied, including lithium-ion battery (LIB) manufacturing, water cleaning, oil absorption, and electromagnetic interference (EMI) shielding.
Carbon Capture Utilization for Bio-Based Building Insulation Foams
Ecological, health and environmental concerns are driving the need for bio-resourced foams for the building industry and for other applications. This is because insulation is one of the most important aspects of the building envelope. Global building insulation is expected to reach USD 27.74 billion in 2022. Conventional insulation materials currently used in buildings are made from nonrenewable products (petroleum, fiber glass). However, they yield increasing unrecyclable eco-unfriendly waste at the end of their lives; styrene and polyurethane generates over 100,000 kg of waste insulation in US alone yearly. This is because they are non-biodegradable and can remain as microplastics in the environment for 1000 years. Polyurethane contains the same amount of energy as coal. Additionally, most of the processing techniques and blowing agents used in this manufacturing of these foams are cancerous and injurious to health when inhaled. Because buildings and their construction together account for 36% of global energy use and 39% of energy-related carbon dioxide emissions annually, there is a need to develop eco-friendly foams that will serve as possible substitutes to the currently used petroleum-based foams. This dissertation examined the development and characterization of eco-friendly foams that were developed using the melt mixing technique of bio-resourced polymers with the use of environmentally benign carbon dioxide as blowing agent. This study was conducted and financially supported by the National Science Foundation. A collaborative research: Engineering Fully Bio-based Foams for the Building Industry. Award NSF-CMMI: 1728096.
Characterization, Analysis, and Optimization of Rotary Displacer Stirling Engines
This work focuses on an innovative Rotary Displacer SE (RDSE) configuration for Stirling engines (SEs). RDSE features rotary displacers instead of reciprocating displacers (found in conventional SE configurations), as well as combined compression and expansion spaces. Guided by the research question "can RDSE as a novel configuration achieve a higher efficiency compared to conventional SE configurations at comparable operating conditions?", the goal of this study is to characterize, analyze, and optimize RDSE which is pursued in three technical stages. It is observed the RDSE prototype has an optimum phase angle of > 90° and thermal efficiency of 15.5% corresponding to 75.2% of the ideal (Carnot) efficiency at the source and sink temperatures of 98.6° C and 22.1° C, respectively. Initial results indicate that 125° phase angle provides more power than that of the theoretically optimum 90° phase angle. The results also show comparable B_n and significantly higher W_n values (0.047 and 0.465, respectively) compared to earlier studies, and suggest the RDSE could potentially be a competitive alternative to other SE configurations. Furthermore, due to lack of a regenerator, the non-ideal effects calculated in the analytical approach have insignificant impact (less than 0.03 kPa in 100 kPa). The clearance volume in the shuttled volume has a dramatic negative effect and reduces the performance up to 40%. Ultimately, utilizing CFD, it is proved that the existing geometry is relatively optimized where the optimum phase angle is 121° and geometric ratio D\/L for the displacer is 0.49.
Characterization of Viscoelastic Properties of a Material Used for an Additive Manufacturing Method
Recent development of additive manufacturing technologies has led to lack of information on the base materials being used. A need arises to know the mechanical behaviors of these base materials so that it can be linked with macroscopic mechanical behaviors of 3D network structures manufactured from the 3D printer. The main objectives of my research are to characterize properties of a material for an additive manufacturing method (commonly referred to as 3D printing). Also, to model viscoelastic properties of Procast material that is obtained from 3D printer. For this purpose, a 3D CAD model is made using ProE and 3D printed using Projet HD3500. Series of uniaxial tensile tests, creep tests, and dynamic mechanical analysis are carried out to obtained viscoelastic behavior of Procast. Test data is fitted using various linear and nonlinear viscoelastic models. Validation of model is also carried out using tensile test data and frequency sweep data. Various other mechanical characterization have also been carried out in order to find density, melting temperature, glass transition temperature, and strain rate dependent elastic modulus of Procast material. It can be concluded that melting temperature of Procast material is around 337°C, the elastic modulus is around 0.7-0.8 GPa, and yield stress is around 16-19 MPa.
Comparative Study of Thermal Comfort Models Using Remote-Location Data for Local Sample Campus Building as a Case Study for Scalable Energy Modeling at Urban Level Using Virtual Information Fabric Infrastructure (VIFI)
The goal of this dissertation is to demonstrate that data from a remotely located building can be utilized for energy modeling of a similar type of building and to demonstrate how to use this remote data without physically moving the data from one server to another using Virtual Information Fabric Infrastructure (VIFI). In order to achieve this goal, firstly an EnergyPlus model was created for Greek Life Center, a campus building located at University of North Texas campus at Denton in Texas, USA. Three thermal comfort models of Fanger model, Pierce two-node model and KSU two-node model were compared in order to find which one of these three models is most accurate to predict occupant thermal comfort. This study shows that Fanger's model is most accurate in predicting thermal comfort. Secondly, an experimental data pertaining to lighting usage and occupancy in a single-occupancy office from Carnegie Mellon University (CMU) has been implemented in order to perform energy analysis of Greek Life Center assuming that occupants in this building's offices behave similarly as occupants in CMU. Thirdly, different data types, data formats and data sources were identified which are required in order to develop a city-scale urban building energy model (CS-UBEM). Two workflows were created, one for an individual scale building energy model and another one for CS-UBEM. A new innovative infrastructure called as Virtual Information Fabric Infrastructure (VIFI) has been introduced in this dissertation. The workflows proposed in this study will demonstrate in the future work that by using VIFI infrastructure to develop building energy models there is a potential of using data for remote servers without actually moving the data. It has been successfully demonstrated in this dissertation that data located at remote location can be used credibly to predict energy consumption of a newly built building. When the …
Conceptual Framework for the Development of an Air Quality Monitoring Station in Denton, Texas
Denton, Texas consistently reaches ozone nonattainment levels. This has led to a large focus of air pollution monitoring efforts in the region, with long-range transport being explored as a key contributor. For this study, the University of North Texas Discovery Park campus was chosen as a prospective location for an extensive air quality monitoring station. Sixteen years of ozone and meteorological data for five state-run monitoring sites within a 25 mile radius, including the nearest Denton Airport site, was gathered from TCEQ online database for the month of April for the years 2000 to 2015. The data was analyzed to show a historical, regional perspective of ozone near the proposed site. The maximum ozone concentration measured at the Denton Airport location over the 16 year period was measured at 96 ppb in 2001. Experimental ozone and meteorological measurements were collected at the Discovery Park location from March 26 to April 3 and April 8 to April, 2016 and compared to the Denton Airport monitoring site. A time lag in ozone trends and an increase in peak ozone concentrations at the proposed location were observed at the proposed site in comparison to the Denton Airport site. Historical and experimental meteorological data agreed in indicating that southern winds that rarely exceed 20 miles per hour are the predominant wind pattern. Back trajectories, wind roses, pollution roses, and bivariate plots created for peak ozone days during experimental periods support long range transport as a considerable cause of high ozone levels in Denton. Furthermore, a study of the precursor characteristics at the Denton Airport site indicated the site was being affected by a local source of nitrogen dioxide that was not affecting the proposed location. The differences in the Denton Airport site and the proposed site indicate that further monitoring at Discovery Park would …
Cyclic Polarization of AA 3102 in Corrosive Electrolytes Containing Sodium Chloride and Ammonium Sulfate
Corrosion of all aluminum microchannel heat exchangers present a challenge in automotive and heating, ventilation, and air conditioning (HVAC) industries. Reproducibility of Salt Water Acetic Acid Test (SWAAT) has been questioned and a need to new corrosion tests with better reproducibility has risen. Cyclic polarization, that is an electrochemical test, was explored for its suitability for the assessment of AA 3102 tube material that is currently a popular aluminum alloy used in manufacturing of heat exchanger. Corrosive electrolytes containing 3.5 % sodium chloride with 0.5 % ammonium sulfate (high chloride) or 0.5 % sodium chloride with 3.5 % ammonium sulfate (high sulfate) at their pH or acidic (pH=4) were used to measure corrosion potential (Ecorr), protection potential (Epp), pitting potential (Epit), Tafel constants (βa and βc), corrosion rate (mpy). Corrosive electrolyte used in SWAAT test (4.2% Sea Salt at pH 2.9) was also used to compare corrosion resistance of AA 3102 in SWAAT electrolyte compared to the other electrolytes used in this research. Scanning electron microscopy (SEM) was used to observe and document sample surface corrosion damage after each electrochemical test on all samples. Results of the cyclic polarization tests indicated that SWAAT electrolytes was the most aggressive electrolyte resulting in highest corrosion rates compared to all other electrolytes used in this investigation. SEM results indicated AA 3102 alloy exhibited higher pitting tendency in electrolytes with high sodium chloride whereas high sulfate electrolytes cause appearance of uniform corrosion surface damage on this alloy. Both high sulfate and SWAAT electrolytes showed intergranular corrosion but high chloride electrolyte showed severe pitting of AA 3102. Mohammad Navid Dorreyatim- Cyclic Polarization of AA 3102 in Corrosive Electrolytes Containing Sodium Chloride and Ammonium Sulfate. Master of Science (Mechanical and Energy Engineering), December 2016, 98 pp., references, 31 titles.
Deleterious Synergistic Effects of Concurrent Magnetic Field and Superparamagnetic (Fe3O4) Nanoparticle Exposures on CHO-K1 Cell Line
While many investigations have been performed to establish a better understanding of the effects that magnetic fields and nanoparticles have on cells, the fundamental mechanisms behind the interactions are still yet unknown, and investigations on concurrent exposure are quite limited in scope. This study was therefore established to investigate the biological impact of concurrent exposure to magnetic nanoparticles and extremely-low frequency magnetic fields using an in-vitro CHO-K1 cell line model, in an easily reproducible manner to establish grounds for further in-depth mechanistic, proteomic, and genomic studies. Cells were cultured and exposed to 10nm Fe3O4 nanoparticles, and DC or low frequency (0Hz, 50Hz, and 100Hz) 2.0mT magnetic fields produced by a Helmholtz coil pair. The cells were then observed under confocal fluorescence microscopy, and subject to MTT biological assay to determine the synergistic effects of these concurrent exposures. No effects were observed on cell morphology or microtubule network; however, cell viability was observed to decrease more drastically under the combined effects of magnetic field and nanoparticle exposures, as compared to independent exposures alone. It was concluded that no significant difference was observed between the types of magnetic fields, and their effects on the nanoparticle exposed cells, but quite clearly there are deleterious synergistic effects of these concurrent magnetic field and nanoparticle exposure conditions.
Denim Fiberboard Fabricated from MUF and pMDI Hybrid Resin System
In this study, a series of denim fiberboards are fabricated using two different resins, malamine urea formaldehyde (MUF) and polymeric methylene diphenyl diisocyanate (pMDI). Two experimental design factors (1) adhesive content and (2) MUF-pMDI weight ratio, were studied. All the denim fiberboard samples were fabricated following the same resin blending, cold-press and hot-press procedures. The physical and mechanical tests were conducted on the fiberboard following the procedures described in ASTM D1037 to obtain such as modulus of elasticity (MOE), modulus of rupture (MOR), internal bond (IB), thickness swell (TS), and water absorption (WA). The results indicated that the MOE was significantly affected by both factors. IB was affected significantly by weight ratio of different glue types, with 17 wt% more MDI resin portion in the core layer of the denim boards, the IB for total adhesive content 15% fiberboard was enhanced by 306%, while for total adhesive content 25% fiberboard, enhanced by 205%. TS and WA, with higher adhesive content used in denim boards' fabrication, and more pMDI portion in the core layer of the boards, the boards' TS and WA was reduced by up to 64.2% and 78.8%, respectively.
Design of a Lower Extremity Exoskeleton to Increase Knee ROM during Valgus Bracing for Osteoarthritic Gait
Knee osteoarthritis (KOA) is the primary cause of chronic immobility in populations over the age of 65. It is a joint degenerative disease in which the articular cartilage in the knee joint wears down over time, leading to symptoms of pain, instability, joint stiffness, and misalignment of the lower extremities. Without intervention, these symptoms gradually worsen over time, decreasing the overall knee range of motion (ROM) and ability to walk. Current clinical interventions include offloading braces, which mechanically realign the lower extremities to alleviate the pain experienced in the medial compartment of the knee joint. Though these braces have proven effective in pain management, studies have shown a significant decrease in knee ROM while using the brace. Concurrently, development of active exoskeletons for rehabilitative gait has increased within recent years in efforts to provide patients with a more effective intervention for dealing with KOA. Though some developed exoskeletons are promising in their efficacy of fostering gait therapy, these devices are heavy, tethered, difficult to control, unavailable to patients, or costly due to the number of complicated components used to manufacture the device. However, the idea that an active component can improve gait therapy for patients motivates this study. This study proposes the design of an adjustable lower extremity exoskeleton which features a single linear actuator adapted onto a commercially available offloading brace. This design hopes to provide patients with pain alleviation from the brace, while also actively driving the knee through flexion and extension. The design and execution of this exoskeleton was accomplished by 3D computer simulation, 3D CAD modeling, and rapid prototyping techniques. The exoskeleton features 3D printed, ABS plastic struts and supports to achieve successful adaptation of the linear actuator to the brace and an electromechanical system with a rechargeable operating capacity of 7 hours. Design validation was …
Design of Bioinspired Conductive Smart Textile
Electrically conductive fabrics are one of the major components of smart textile that attracts a lot of attention by the energy, medical, sports and military industry. The principal contributors to the conductivity of the smart textiles are the intrinsic properties of the fiber, functionalization by the addition of conductive particles and the architecture of fibers. In this study, intrinsic properties of non-woven carbon fabric derived from a novel linear lignin, poly-(caffeyl alcohol) (PCFA) discovered in the seeds of the vanilla orchid (Vanilla planifolia) was investigated. In contrast to all known lignins which comprise of polyaromatic networks, the PCFA lignin is a linear polymer. The non-woven fabric was prepared using electrospinning technique, which follows by stabilization and carbonization steps. Results from Raman spectroscopy indicate higher graphitic structure for PCFA carbon as compared to the Kraft lignin, as seen from G/D ratios of 1.92 vs 1.15 which was supported by a high percentage of graphitic (C-C) bond observed from X-ray photoelectron spectroscopy (XPS). Moreover, from the XRD and TEM a larger crystal size (Lc=12.2 nm) for the PCFA fiber was obtained which correlates to the higher modulus and conductivity of the fiber. These plant-sourced carbon fabrics have a valuable impact on zero carbon footprint materials. In order to improve the strength and flexibility of the non-woven carbon fabric, lignin was blended with the synthetic polymer Poly acrylonitrile (PAN) in different concertation, resulting in electrical conductivity up to (7.7 S/cm) on blend composition which is enough for sensing and EMI shielding applications. Next, the design of experiments approach was used to identify the contribution of the carbonization parameters on the conductivity of the fabrics and architecture of the fibers, results show carbonization temperature as the major contributing factor to the conductivity of non-woven fabric. Finally, a manufacturing procedure was develop inspired by the …
Design Optimization of Functionalized Silica-Polymer Nanocomposite through Finite Element and Molecular Dynamics Modeling
This dissertation focuses on studying membrane air dehumidification for a membrane moisture exchanger in a membrane heat pump system. The study has two parts: an optimization of membrane moisture exchanger for air dehumidification in the macroscale, and diffusion of water vapor in polymer nanocomposites membrane for humid air dehumidification in the nanoscale. In the first part of the research, the mass transport of water vapor molecules through hydrophilic silica nanochannel chains in hydrophobic polyurethane matrix was studied by simulations and experiments for different membrane moisture exchanger design configurations. The mass transport across the polymer nanocomposite membrane occurs with the diffusion of moist air water vapor molecules in the membrane moisture exchanger in a membrane heat pump air conditioning system for air dehumidification purposes. The hydrophobic polyurethane matrix containing the hydrophilic silica nanochannel chains membrane is responsible for transporting water vapor molecules from the feed side to the permeate side of the membrane without allowing air molecules to pass through.In the second part of the research, diffusion analysis of the polymer nanocomposite membrane were performed in the nanoscale for the polymer nanocomposite membrane. The diffusion phenomena through the polymer, the polymer nanocomposite without modifying the silica surfaces, and the polymer nanocomposite with two different silica modified surfaces were studied in order to obtain the highest water vapor removal through the membrane. Different membrane moisture exchanger configurations for optimal water vapor removal were compared to get the desired membrane moisture exchanger design using the finite element method (FEM) with the COMSOL Multiphysics software package. The prediction of mass transport through different membrane configurations can be done by obtaining the mass flux value for each configuration. An experimental setup of one membrane moisture exchanger design was introduced to verify the simulation results. Also, for different membrane structures, permeability was measured according to the …
Development of a Natural Fiber Mat Plywood Composite
Natural fibers like kenaf, hemp, flax and sisal fiber are becoming alternatives to conventional petroleum fibers for many applications. One such applications is the use of Non-woven bio-fiber mats in the automobile and construction industries. Non-woven hemp fiber mats were used to manufacture plywood in order to optimize the plywood structure. Hemp fiber mats possess strong mechanical properties that comparable to synthetic fibers which include tensile strength and tensile modulus. This study focuses on the use of hemp fiber mat as a core layer in plywood sandwich composite. The optimization of fiber mat plywood was done by performing a three factor experiment. The three factors selected for this experiment were number of hemp mat layers in the core, mat treatment of the hemp mat, and the glue content in the core. From the analysis of all treatments it was determined that single hemp mat had the highest effect on improving the properties of the plywood structure.
Direct Strength Method for Web Crippling of Cold-formed Steel C and Z Sections Subjected to Interior One Flange Loading and End One Flange Loading
The main objective of this research is to extend the “Direct strength method” for determining the web crippling strength of cold-formed steel C and Z sections subjected to End one flange loading and Interior one flange loading conditions. Direct strength method is applied for designing the columns and beams earlier. The existing specifications equation for calculating the web crippling strength of cold-formed steels designed by American Institute of Iron and Steel is very old method and it is based on the extensive experimental investigations conducted at different universities. Calculating the web crippling strength of cold-formed steels using direct strength method is a new technique. In the present research the web crippling strength of cold-formed steels were calculated using Direct Strength Method. The experimental data is collected from the tests that were conducted at different universities. The critical buckling strength of the members were calculated using Abaqus. Microsoft excel is used to generate the equations. The safety and resistance factors for the designed equations were calculated using “Load and resistance factor design” and “Allowable strength design” from North American Cold-Formed Steel Specification, 2012 edition book.
Dissimilar Friction Stir Welding Between Magnesium and Aluminum Alloys
Joining two dissimilar metals, specifically Mg and Al alloys, using conventional welding techniques is extraordinarily challenging. Even when these alloys are able to be joined, the weld is littered with defects such as cracks, cavities, and wormholes. The focus of this project was to use friction stir welding to create a defect-free joint between Al 2139 and Mg WE43. The stir tool used in this project, made of H13 tool steel, is of fixed design. The design included an 11 mm scrolled and concave shoulder in addition to a 6 mm length pin comprised of two tapering, threaded re-entrant flutes that promoted and amplified material flow. Upon completion of this project an improved experimental setup process was created as well as successful welds between the two alloys. These successful joints, albeit containing defects, lead to the conclusion that the tool used in project was ill fit to join the Al and Mg alloy plates. This was primarily due to its conical shaped pin instead of the more traditional cylindrical shaped pins. As a result of this aggressive pin design, there was a lack of heat generation towards the bottom of the pin even at higher (800-1000 rpm) rotation speeds. This lack of heat generation prohibited the material from reaching plastic deformation thus preventing the needed material flow to form the defect free joint.
Dissimilar Joining of Al (AA2139) – Mg (WE43) Alloys Using Friction Stir Welding
This research demonstrates the use of friction stir welding (FSW) to join dissimilar (Al-Mg) metal alloys. The main challenges in joining different, dissimilar metal alloys is the formation of brittle intermetallic compounds (IMCs) in the stir zone affecting mechanical properties of joint significantly. In this present study, FSW joining process is used to join aluminum alloy AA2139 and magnesium alloy WE43. The 9.5 mm thick plates of AA2139 and WE43 were friction stir butt welded. Different processing parameters were used to optimize processing parameters. Also, various weldings showed a crack at interface due to formation of IMCs caused by liquation during FSW. A good strength sound weld was obtained using processing parameter of 1200 rev/min rotational speed; 76.2 mm/min traverse speed; 1.5 degree tilt and 0.13 mm offsets towards aluminum. The crack faded away as the tool was offset towards advancing side aluminum. Mostly, the research was focused on developing high strength joint through microstructural control to reduce IMCs thickness in Al-Mg dissimilar weld joint with optimized processing parameter and appropriate tool offset.
Effect of Dispersed Particles and Branching on the Performance of a Medium Temperature Thermal Energy Storage System
The main objective of my thesis is to develop a numerical model for small-scale thermal energy storage system and to see the effect of dispersing nano-particles and using fractal-like branching heat exchanger in phase change material for our proposed thermal energy storage system. The associated research problems investigated for phase change material (PCM) are the low thermal conductivity and low rate of heat transfer from heat transfer fluid to PCM in thermal energy storage system. In this study an intensive study is carried out to find the best material for thermal storage and later on as a high conductive nano-particle graphite is used to enhance the effective thermal conductivity of the mixed materials. As a thermal storage material molten solar Salt (60% NaNO3+40%KNO3) has been selected, after that detailed numerical modeling of the proposed design has been done using MATLAB algorithm and following the fixed grid enthalpy method. The model is based on the numerical computation of 1-D finite difference method using explicit scheme. The second part of the study is based on enhancing the heat transfer performance by introducing the concept of fractal network or branching heat exchanger. Results from the numerical computation have been utilized for the comparison between a conventional heating system (with a simple single tube as a heat exchanger) and a passive PCM thermal energy storage system with branching heat exchanger using NTU-effectiveness method and charging time calculation. The comparison results show a significant amount improvement using branching network and mixing nano-particle in terms of heat transfer (13.5% increase in effectiveness of branching level-02 heat exchangers from the conventional one ), thermal conductivity (increased 73.6% with 20% graphite nano-particle mix with solid PCM), charging time (57% decrease of charging time for the effect of both the dispersion of Graphite nano-particle and branching heat exchange) and …
Effect of Surface Treatment on the Performance of CARALL, Carbon Fiber Reinforced Aluminum Dissimilar Material Joints
Fiber-metal laminates (FML) are the advanced materials that are developed to improve the high performance of lightweight structures that are rapidly becoming a superior substitute for metal structures. The reasons behind their emerging usage are the mechanical properties without a compromise in weight other than the traditional metals. The bond remains a concern. This thesis reviews the effect of pre-treatments, say heat, P2 etch and laser treatments on the substrate which modifies the surface composition/roughness to impact the bond strength. The constituents that make up the FMLs in our present study are the Aluminum 2024 alloy as the substrate and the carbon fiber prepregs are the fibers. These composite samples are manufactured in a compression molding process after each pre-treatment and are then subjected to different tests to investigate its properties in tension, compression, flexural and lap shear strength. The results indicate that heat treatment adversely affects properties of the metal and the joint while laser treatments provide the best bond and joint strength.
Effectiveness of Fillers for Corrosion Protection of AISI-SAE 1018 Steel in Sea Salt Solution
Corrosion represents the single most frequent cause for product replacement or loss of product functionality with a 5% coat to the industrial revenue generation of any country in this dissertation the efficacy of using filled coatings as a protection coating are investigated. Fillers disrupt the polymer-substrate coating interfacial area and lead to poor adhesion. Conflicting benefits of increasing surface hardness and corrosion with long term durability through loss of adhesion to the substrate are investigated. The effects of filler type, filler concentration and exposure to harsh environments such as supercritical carbon dioxide on salt water corrosion are systematically investigated. The constants maintained in the design of experiments were the substrate, AISI-SAE 1018 steel substrate, and the corrosive fluid synthetic sea salt solution (4.2 wt%) and the polymer, Bismaleimide (BMI). Adhesion strength through pull-off, lap shear and shear peel tests were determined. Corrosion using Tafel plots and electrochemical impedance spectroscopy was conducted. Vickers hardness was used to determine mechanical strength of the coatings. SEM and optical microscopy were used to examine dispersion and coating integrity. A comparison of fillers such as alumina, silica, hexagonal boron nitride, and organophilic montmorillonite clay (OMMT) at different concentrations revealed OMMT to be most effective with the least decrease in adhesion from filler-substrate contact. Subsequently examining filler concentration, a 3 wt% OMMT was found to be most effective. A comparison of unmodified and modified BMI with 3 wt% OMMT exposed and not exposed to supercritical carbon dioxide showed that the BMI provided better corrosion protection; however, OMMT provided better wear, shear, and hardness performance.
Electrodepostion of Iron Oxide on Steel Fiber for Improved Pullout Strength in Concrete
Fiber-reinforced concrete (FRC) is nowadays extensively used in civil engineering throughout the world due to the composites of FRC can improve the toughness, flexural strength, tensile strength, and impact strength as well as the failure mode of the concrete. It is an easy crazed material compared to others materials in civil engineering. Concrete, like glass, is brittle, and hence has a low tensile strength and shear capacity. At present, there are different materials that have been employed to reinforce concrete. In our experiment, nanostructures iron oxide was prepared by electrodepostion in an electrolyte containing 0.2 mol/L sodium acetate (CH3COONa), 0.01 mol/L sodium sulfate (Na2SO4) and 0.01 mol/L ammonium ferrous sulfate (NH4)2Fe(SO4)2.6H2O under magnetic stirring. The resulted showed that pristine Fe2O3 particles, Fe2O3 nanorods and nanosheets were synthesized under current intensity of 1, 3, 5 mA, respectively. And the pull-out tests were performed by Autograph AGS-X Series. It is discovering that the load force potential of nanostructure fibers is almost 2 times as strong as the control sample.
Electromagnetic Shielding Properties of Iron Oxide Impregnated Kenaf Bast Fiberboard
The electromagnetic shielding effectiveness of kenaf bast fiber based composites with different iron oxide impregnation levels was investigated. The kenaf fibers were retted to remove the lignin and extractives from the pores in fibers, and then magnetized. Using the unsaturated polyester and the magnetized fibers, kenaf fiber based composites were manufactured by compression molding process. The transmission energies of the composites were characterized when the composite samples were exposed under the irradiation of electromagnetic (EM) wave with a changing frequency from 9 GHz to 11 GHz. Using the scanning electron microscope (SEM), the iron oxide nanoparticles were observed on the surfaces and inside the micropore structures of single fibers. The SEM images revealed that the composite’s EM shielding effectiveness was increased due to the adhesion of the iron oxide crystals to the kenaf fiber surfaces. As the Fe content increased from 0% to 6.8%, 15.9% and 18.0%, the total surface free energy of kenaf fibers with magnetizing treat increased from 44.77 mJ/m2 to 46.07 mJ/m2, 48.78 mJ/m2 and 53.02 mJ/m2, respectively, while the modulus of elasticity (MOE) reduced from 2,875 MPa to 2,729 MPa, 2,487 MPa and 2,007 MPa, respectively. Meanwhile, the shielding effectiveness was increased from 30-50% to 60-70%, 65-75% and 70-80%, respectively.
Energy Usage While Maintaining Thermal Comfort : A Case Study of a UNT Dormitory
Campus dormitories for the University of North Texas house over 5500 students per year; each one of them requires certain comfortable living conditions while they live there. There is an inherit amount of money required in order to achieve minimal comfort levels; the cost is mostly natural gas for water and room heating and electricity for cooling, lighting and peripherals. The US Department of Energy has developed several programs to aid in performing energy simulations to help those interested design more cost effective building designs. Energy-10 is such a program that allows users to conduct whole house evaluations by reviewing and altering a few parameters such as building materials, solar heating, energy efficient windows etc. The idea of this project was to recreate a campus dormitory and try to emulate existent energy consumption then try to find ways of lowering that usage while maintaining a high level of personal comfort.
Enhanced Coarse-Graining for Multiscale Modeling of Elastomers
One of the major goal of the researchers is to reduce energy loss including nanoscale to the structural level. For instance, around 65% of fuel energy is lost during the propulsion of the automobiles, where 11% of the loss happens at tires due to rolling friction. Out of that tire loss, 90 to 95% loss happens due to hysteresis of tire materials. This dissertation focuses on multiscale modeling techniques in order to facilitate the discovery new rubber materials. Enhanced coarse-grained models of elastomers (thermoplastic polyurethane elastomer and natural rubber) are constructed from full-atomic models with reasonable repeat units/beads associated with pressure-correction for non-bonded interactions of the beads using inverse Boltzmann method (IBM). Equivalent continuum modeling is performed with volumetric/isochoric loading to predict macroscopic mechanical properties using molecular mechanics (MM) and molecular dynamics (MD). Glass-transition and rate-dependent mechanical properties along with hysteresis loss under uniaxial deformation is predicted with varying composition of the material. A statistical non-Gaussian treatment of a rubber chain is performed and linked with molecular dynamics in order predict hyperelastic material constants without fitting with any experimental data.
Errors in skin temperature measurements.
Numerical simulation is used to investigate the accuracy of a direct-contact device for measuring skin-surface temperature. A variation of thermal conductivity of the foam has greater effect on the error rather than a variation of the blood perfusion rate. For a thermal conductivity of zero, an error of 1.5 oC in temperature was identified. For foam pad conductivities of 0.03 and 0.06 W/m-oC, the errors are 0.5 and 0.15 oC. For the transient study, with k=0 W/m-oC, it takes 4,900 seconds for the temperature to reach steady state compared with k=0.03 W/m-oC and k=0.06 W/m-oC where it takes 3,000 seconds. The configuration without the foam and in presence of an air gap between the skin surface and the sensor gives the most uniform temperature profile.
Estimating Thermal Conductivity and Volumetric Specific Heat of a Functionally Graded Material using Photothermal Radiometry
Functionally graded materials (FGMs) are inhomogeneous materials in which the material properties vary with respect to space. Research has been done by scientific community in developing techniques like photothermal radiometry (PTR) to measure the thermal conductivity and volumetric heat capacity of FGMs. One of the problems involved in the technique is to solve the inverse problem, i.e., estimating the thermal properties after the frequency scan has been obtained. The present work involves finding the unknown thermal conductivity and volumetric heat capacity of the FGMs by using finite volume method. By taking the flux entering the sample as periodic and solving the discretized 1-D thermal wave field equation at a frequency domain, one can obtain the complex temperatures at the surface of the sample for each frequency. These complex temperatures when solved for a range of frequencies gives the phase vs frequency scan which can then be compared to original frequency scan obtained from the PTR experiment by using a residual function. Brute force and gradient descent optimization methods have been implemented to estimate the unknown thermal conductivity and volumetric specific heat of the FGMs through minimization of the residual function. In general, the spatial composition profile of the FGMs can be approximated by using a smooth curve. Three functional forms namely Arctangent curve, Hermite curve, and Bezier curve are used in approximating the thermal conductivity and volumetric heat capacity distributions in the FGMs. The use of Hermite and Bezier curves gives the flexibility to control the slope of the curve i.e. the thermal property distribution along the thickness of the sample. Two-layered samples with constant thermal properties and three layered samples in which one of the layer has varying thermal properties with respect to thickness are considered. The program is written in Fortran and several test runs are performed. Results …
Estimation of Air Emissions During Production Phase from Active Oil and Gas Wells in the Barnett Shale Basin: 2010-2013
The Barnett shale basin, the largest onshore gas field in the state of Texas, mainly produces natural gas. The basin’s oil and gas productions have dramatically increased over the past two decades with the enhancement via shale fracturing (fracking) technology. However, recent studies suggest that air emissions from shale fracking have significantly contributed to the growing air pollution problem in North Texas. In this study, air emissions from the Barnett shale basin during the production phase of the oil and gas activities (once the product is collected from the wells) are quantified. Oil and gas production data were acquired from the Texas Railroad Commission for the baseline years of 2010 through 2013. Methodology from prior studies on shale basins approved by the Texas Commission on Environmental Quality was employed in this study and the emission inventories from the production phase sources were quantified. Accordingly, the counties with the most gas operations in the basin, Tarrant, Johnson, Denton and Wise, were found to be the highest emitters of air pollutants. Tarrant County was responsible for the highest emitted NOx (42,566 tons) and CO (17,698 tons) in the basin, while Montague County released the maximum VOC emissions (87,601 tons) during the study period. Amongst the concerned emitted pollutants, VOC was the largest emitted pollutant during the study period (417,804 tons), followed by NOx (126,691 tons) and CO (47,884 tons). Significant Sources of air emissions include: storage tanks, wellhead compressor engines, and pneumatic devices. Storage tanks and pneumatic devices contributed to about 62% and 28% of the total VOC emissions, respectively. Whereas, wellhead compressor engines are primarily responsible for about 97% of the total NOx emissions. Finally, in Tarrant, Wise and Denton counties, the emissions increased during the study period due to increase in the oil and gas production, while Johnson County’s emission …
Estimation of Aircraft Emissions for the Corpus Christi International Airport, Corpus Christi, Texas
Commercial aviation is a vital part of the United States economy. It generates over $1 trillion annually, which is more than 5% of the U.S. GDP, and produces approximately 10 million jobs. Every year there is an increase in commercial air traffic. This is attributed to expanding trade between states and other countries, which requires larger amounts of cargo aircraft in operation, and also catering to the growing number of middle and upper class passengers who travel for business and pleasure purposes. A rise in commercial aviation leads to the use of more aviation fuel on a monthly and annual basis. This in turn leads to escalated levels of combustion by-products from jet and turbofan engines into the atmosphere. The negative effects of these by-products range from producing poor air quality and consequent health hazards to contributing to global warming. This study is aimed at assessing the impacts of aircraft emissions on the local air quality in Corpus Christi using the Emissions and Dispersion Modeling System. Flight data for the study was obtained from the Department of Transportation's Research and Innovative Technology Administration. Analyses of the emissions were compared on monthly, annual, engine type and airline provider bases. Climatic, economic and anthropogenic factors were identified in the analyses.
An Evaluation of Long-Term Air Quality Trends in North Texas using Statistical and Machine Learning Techniques
While ozone design values have decreased since 2000, the values measured in Denton Airport South (DEN), an exurban region in the northwest tip of the Dallas-Fort Worth (DFW) metroplex, remains above those measured in Dallas Hinton (DAL) and Fort Worth Northwest (FWNW), two extremely urbanized regions; in addition, all three sites remained in nonattainment of National Ambient Air Quality Standards (NAAQS) ozone despite reductions in measured NOx and CO concentrations. The region's inability to achieve ozone attainment is tied to its concentration of total non-methane organic compounds (TNMOC). The mean concentration of TNMOC measured at DAL, FWNW, and DEN between 2000 and 2018 were 67.4 ± 1.51 ppb-C, 89.31 ± 2.12 ppb-C, and 220.69 ± 10.36 ppb-C, respectively. Despite being the least urbanized site of the three, the TNMOC concentration measured at DEN was over twice as large as those measured at the other two sites. A factor-based source apportionment analysis using positive matrix factorization technique showed that natural gas was a major contributing source factor to the measured TNMOC concentrations at all three sites and the dominant source factor at DEN. Natural gas accounted for 32%, 40%, and 69% of the measured TNMOC concentration at DAL, FWNW, and DEN, respectively. The Barnett Shale region, an active shale gas region adjacent to DFW, is a massive source of unconventional TNMOC emissions in the region. Also, the ozone formation potential (OFP) of the TNMOC pool in DEN were overwhelmingly dominated by slow-reacting alkanes emitted from natural gas sources. While the air pollutant trends and characteristics of an urban airshed can be determined using long-term ambient air quality measurements, this is difficult in regions with sparse air quality monitoring. To solve the lack in spatial and temporal datasets in non-urban regions, various machine learning (ML) algorithms were used to train a computer …
Evaluation of the Influence of Non-Conventional Sources of Emissions on Ambient Air Pollutant Concentrations in North Texas
Emissions of air pollutants from non-conventional sources have been on the rise in the North Texas area over the past decade. These include primary pollutants such as volatile organic compound (VOC) and oxides of nitrogen (NOx) which also act as precursors in the formation of ozone. Most of these have been attributed to a significant increase in oil and gas production activities since 2000 within the Barnett Shale region adjacent to the Dallas-Fort Worth metroplex region. In this study, air quality concentrations measured at the Denton Airport and Dallas Hinton monitoring sites operated by the Texas Commission on Environmental Quality (TCEQ) were evaluated. VOC concentration data from canister-based sampling along with continuous measurement of oxides of nitrogen (NOx), ozone (O3), particulate matter (PM2.5), and meteorological conditions at these two sites spanning from 2000 through 2014 were employed in this study. The Dallas site is located within the urban core of one of the fastest growing cities in the United States, while the Denton site is an exurban site with rural characteristics to it. The Denton Airport site was influenced by natural gas pads surrounding it while there are very few natural gas production facilities within close proximity to the Dallas Hinton site. As of 2013, there were 1362 gas pads within a 10 mile radius to the Denton Airport site but there were only 2 within a 10 mile radius to Dallas Hinton site. The Dallas site displayed higher concentrations of NOx and much lower concentrations of VOC than the Denton site. Extremely high levels of VOC measured at the Denton site corresponded with the increase in oil and gas production activities in close proximity to the monitoring site. Ethane and propane are two major contributors to the measured VOC concentration, suggesting the influence of fugitive emissions of natural gas. …
Experimental Study on Fluidization of Biomass, Inert Particles, and Biomass/Sand Mixtures
Fluidization of biomass particles is an important process in the gasification, pyrolysis and combustion in order to extract energy from biomass. Studies on the fluidization of biomass particles (corn cob and walnut shell), inert particles (sand, glass bead, and alumina), which are added to facilitate fluidization of biomass, and biomass/sand mixture were performed. Experiments were carried out in a 14.5 cm internal diameter cold flow fluidization bed to determine minimum fluidization velocities with air as fluidizing medium. On the of basis of experimental data from both present work and those found in the literature, new correlations were developed to predict minimum fluidization velocity for inert particles as well as biomass particles. It was found that the proposed correlations satisfactorily predict minimum fluidization velocities and was in well agreement with experimental data. Furthermore, effect of weight percentage of biomass in the biomass/sand mixtures was studied. The weight fraction of biomass particles in the mixture was chosen in the range of 0 ~ 100 wt. %. The results show that minimum fluidization velocity of the mixtures increases with an increase in biomass content. Using the present experimental data, a new correlation was developed in terms of mass ratio for predicting values of minimum fluidization velocity of these mixtures. However, the validity of the proposed correlation should be further studied by conducting more experiments using the biomass/sand mixtures of different particle size, shape, and density.
Feasibility of a New Technique to Determine Dynamic Tensile Behavior of Brittle Materials
Dynamic tensile characterization of geo-materials is critical to the modeling and design of protective structures that are often made of concrete. One of the most commonly used techniques currently associated with this type of testing is performed with a Kolsky bar and is known as the spall technique. The validity of the data from the spall technique is highly debated because the necessary boundary conditions for the experiment are not satisfied. By using a technique called pulse shaping, a new “controlled” spall technique was developed to satisfy all boundary conditions so that the analyzed data may be useful in modeling and design. The results from this project were promising and show the potential to revolutionize the way Kolsky bar testing is performed.
Feasibility Study of Consolidation by Direct Compaction and Friction Stir Processing of Commercially Pure Titanium Powder
Commercially pure titanium can take up to six months to successfully manufacture a six-inch in diameter ingot in which can be shipped to be melted and shaped into other useful components. The applications to the corrosion-resistant, light weight, strong metal are endless, yet so is the manufacturing processing time. At a cost of around $80 per pound of certain grades of titanium powder, the everyday consumer cannot afford to use titanium in the many ways it is beneficial simply because the number of processing steps it takes to manufacture consumes too much time, energy, and labor. In this research, the steps it takes from the raw powder form to the final part are proposed to be reduced from 4-8 steps to only 2 steps utilizing a new technology that may even improve upon the titanium properties at the same time as it is reducing the number of steps of manufacture. The two-step procedure involves selecting a cylindrical or rectangular die and punch to compress a small amount of commercially pure titanium to a strong-enough compact for transportation to the friction stir welder to be consolidated. Friction stir welding invented in 1991 in the United Kingdom uses a tool, similar to a drill bit, to approach a sample and gradually plunge into the material at a certain rotation rate of between 100 to 2,100 RPM. In the second step, the friction stir welder is used to process the titanium powder held in a tight holder to consolidate into a harder titanium form. The resulting samples are cut to expose the cross section and then grinded, polished, and cleaned to be observed and tested using scanning electron microscopy (SEM), electron dispersive spectroscopy (EDS), and a Vickers microhardness tester. The results were that the thicker the sample, the harder the resulting consolidated sample …
Field Validation of Zero Energy Lab Water-to-Water Ground Coupled Heat Pump Model
Heat pumps are a vital part of each building for their role in keeping the space conditioned for the occupant. This study focuses on developing a model for the ground-source heat pump at the Zero Energy lab at the University of North Texas, and finding the minimum data required for generating the model. The literature includes many models with different approaches to determine the performance of the heat pump. Each method has its pros and cons. In this research the equation-fit method was used to generate a model based on the data collected from the field. Two experiments were conducted for the cooling mode: the first one at the beginning of the season and the second one at the peak of the season to cover all the operation conditions. The same procedure was followed for the heating mode. The models generated based on the collected data were validated against the experiment data. The error of the models was within ±10%. The study showed that the error could be reduced by 20% to 42% when using the field data to generate the model instead of the manufacturer’s catalog data. Also it was found that the minimum period to generate the cooling mode model was two days and two hours from each experiment, while for the heating mode it was four days and two hours from each experiment.
Heat Transfer Analysis of a Small Thermochemical Reactor for Hydrogen Production from Ammonia
Several types of research are ongoing throughout the world, to discover economical and reliable techniques to create hydrogen, and propagate the vision of a hydrogen economy. This research examines a COMSOL Multiphysics 5.4 heat transfer model for a hydrogen production system consisting of a retort with two different heat sources, namely a heat tape and an infrared (IR) lamp. The main objective was to compare the two heat sources and find out which one offers a better technique for producing hydrogen by raising the internal center core temperature of the retort from ambient to the highest temperature, preferably 700℃, within the shortest time possible and using less power consumption in attaining the targeted temperature. Through this study, it was established that the IR lamp could potentially help with energy savings by using just 4 kWh to reach the targeted temperature within an hour.
Heat Transfer in Low Dimensional Materials Characterized by Micro/Nanoscae Thermometry
In this study, the thermal properties of low dimensional materials such as graphene and boron nitride nanotube were investigated. As one of important heat transfer characteristics, interfacial thermal resistance (ITR) between graphene and Cu film was estimated by both experiment and simulation. In order to characterize ITR, the micropipette sensing technique was utilized to measure the temperature profile of suspended and supported graphene on Cu substrate that is subjected to continuous wave laser as a point source heating. By measuring the temperature of suspended graphene, the intrinsic thermal conductivity of suspended graphene was measured and it was used for estimating interfacial thermal resistance between graphene and Cu film. For simulation, a finite element method and a multiparameter fitting technique were employed to find the best fitting parameters. A temperature profile on a supported graphene on Cu was extracted by a finite element method using COMSOL Multiphysics. Then, a multiparameter fitting method using MATLAB software was used to find the best fitting parameters and ITR by comparing experimentally measured temperature profile with simulation one. In order to understand thermal transport between graphene and Cu substrate with different interface distances, the phonon density of states at the interface between graphene and Cu substrate was calculated by MD simulation.As another low dimensional material for thermal management applications, the thermal conductivity of BNNT was measured by nanoscale thermometry. For this work, a noble technique combining a focused ion beam (FIB) and nanomanipulator was employed to pick and to place a single BNNT on the desired location. The FIB technology was used to make nanoheater patterns (so called nanothermometer) on a prefabricated microelectrode device by conventional photolithography processes. With this noble technique and the nanoheater thermometry, the thermal conductivity of BNNT was successfully characterized by temperature gradient and heat flow measurements through BNNT.
High-Density Polyethylene/Peanut Shell Biocomposites
A recent trend in the development of renewable and biodegradable materials has led to the development of composites from renewal sources such as natural fibers. This agricultural activity generates a large amount of waste in the form of peanut shells. The motivation for this research is based on the utilization of peanut shells as a viable source for the manufacture of biocomposites. High-density polyethylene (HDPE) is a plastic largely used in the industry due to its durability, high strength to density ratio, and thermal stability. This research focuses in the mechanical and thermal properties of HDPE/peanut shell composites of different qualities and compositions. The samples obtained were subjected to dynamic mechanical analysis (DMA), differential scanning calorimetry (DSC), and mechanical tensile strength tests. TO prepare the samples for analysis, the peanut shells were separated into different mesh sizes and then mixed with HDPE at different concentrations. The results showed that samples with fiber size number 10 exhibited superior strength modulus of 1.65 GPa versus results for HDPE alone at 1.32 GPa. The analysis from the previous experiments helped to determine that the fiber size number 10 at 5%wt. ratio in HDPE provides the most optimal mechanical and thermal results. From tensile tests the highest modulus of elasticity of 1.33 GPa was achieved from the samples of peanut shells size number 10 in HDPE at 20%wt. ratio, while the results for HDPE alone were only of 0.8 GPa. The results proved the hypothesis that the addition of peanut shells to HDPE enhances both the thermal and mechanical properties of the composite.
High-Precision Micropipette Thermal Sensor for Measurement of Thermal Conductivity of Carbon Nanotubes Thin Film
The thesis describes novel glass micropipette thermal sensor fabricated in cost-effective manner and thermal conductivity measurement of carbon nanotubes (CNT) thin film using the developed sensor. Various micrometer-sized sensors, which range from 2 µm to 30 µm, were produced and tested. The capability of the sensor in measuring thermal fluctuation at micro level with an estimated resolution of ±0.002oC is demonstrated. The sensitivity of sensors was recorded from 3.34 to 8.86 µV/oC, which is independent of tip size and dependent on the coating of Nickel. The detailed experimental setup for thermal conductivity measurement of CNT film is discussed and 73.418 W/moC was determined as the thermal conductivity of the CNT film at room temperature.
Highly Stretchable Miniature Strain Sensor for Large Dynamic Strain Measurement
This thesis aims to develop a new type of highly stretchable strain sensor to measure large deformation of a specimen subjected to dynamic loading. The sensor was based on the piezo-resistive response of carbon nanotube(CNT)/polydimethysiloxane (PDMS) composites thin films, some nickel particles were added into the sensor composite to improve the sensor performance. The piezo-resistive response of CNT composite gives high frequency response in strain measurement, while the ultra-soft PDMS matrix provides high flexibility and ductility for large strain measuring large strain (up to 26%) with an excellent linearity and a fast frequency response under quasi-static test, the delay time for high strain rate test is just 30 μs. This stretchable strain sensor is also able to exhibit much higher sensitivities, with a gauge factor of as high as 80, than conventional foil strain gauges.
Increasing Effective Thermal Resistance of Building Envelope's Insulation Using Polyurethane Foam Incorporated with Phase Change Material
Incorporating insulation material with phase change materials (PCMs) could help enhance the insulation capability for further building energy savings by reducing the HVAC loadings. During the phase change process between the solid and liquid states, heat is being absorbed or released by PCMs depending on the surrounding temperature. This research explores the benefits of a polyurethane (PU)-PCM composite insulation material through infiltrating paraffin wax as PCM into PU open cell foam. The new PU-PCM composite provides extra shielding from the exterior hot temperatures for buildings. Through this study, it was demonstrated that PU-PCM composite insulation could potentially help building energy savings through reducing the loads on the HVAC systems based on the building energy modeling using EnergyPlus. The Zero Energy Lab (ZØE) at the University of North Texas was modeled and studied in the EnergyPlus. It is a detached building with all wall facades exposed to the ambient. It was determined that the new PU-PCM insulation material could provide 14% total energy saving per year and reduce the electricity use due to cooling only by around 30%.
Indirect Fabrication of Lattice Metals with Thin Sections Using Centrifugal Casting
There is a wide range of applications for 3D printing technology with an additive manufacturing such as aerospace, automotive, marine and oil/gas, medical, consumer, electronics, building construction, and many others. There have been many pros and cons for 3D additive manufacturing. Even though 3D printing technology has many advantages: freedom to design and innovate without penalties, rapid iteration through design permutations, excellence mass customization, elimination of tolling, green manufacturing, minimal material wastes, energy efficiency, an enablement of personalized manufacturing. 3D additive manufacturing still has many disadvantages: unexpected pre- and post-processing requirement, high-end manufacturing, low speed for mass production, high thermal residual stress, and poor surface finish and dimensional accuracy, and many others. Especially, the issues for 3D additive manufacturing are on high cost for process and equipment for high-end manufacturing, low speed for mass production, high thermal residual stress, and poor surface finish and dimensional accuracy. In particular, it is relatively challenging to produce casting products with lattice or honeycomb shapes having sophisticated geometries. In spite of the scalable potential of periodic cellular metals to structural applications, the manufacturing methods of I∙AM Casting have been not actively explored nor fully understood. A few qualitative studies of I∙AM Casting has been reported. Recently, a sand casting of cellular structures was attempted, resulting in casting porosity and the sharp corners in the lattice structure of the cellular structural molds, a sharpness which prevent fluid-flow and causes undesired solidification, resulting in misrun casting defects. Research on the indirect AM methods has not been aggressively conducted due to the highly complex and multidisciplinary problems across the process – continuum modeling (thermal stress, flow, heat transfer, and water diffusion) with multiple materials (polymer, metals, and ceramic) for multiphase simulations – solid, liquid, and gas. As an initial step to fully understand the processing of I∙AM …
The Influence of Surface Roughness and Its Geometry on Dynamic Behavior of Water Droplets
In this study the author reports the effects of surface roughness on dynamic behavior of water droplets on different types of rough structures. First, the influence of roughness geometry on the Wenzel/ Cassie-Baxter transition of water droplets on one-tier (solid substrates with Si micropillars) surfaces is studied (Chapter 3). In order to address distinct wetting behaviors of the advancing and receding motions, the author investigates the Wenzel/ Cassie-Baxter transition of water droplets on one-tier surfaces over a wide range of contact line velocities and droplet volumes in both advancing and receding movements. The discussions are strengthened by experimental results. According to the author’s analysis, the advancing contact zone tends to follow the Cassie-Baxter behavior for a wider range of geometric ratios than the receding contact zone. Physical phenomena such as advancing contact line rolling mechanism and the pinning of the receding contact line are introduced to justify distinct transition points of the advancing and receding movements respectively. Based on the analysis provided in Chapter 3, the author experimentally investigates the contact line fluctuations and contact line friction coefficients of water droplets on smooth, one-tier, and two-tier (with carbon nanotubes (CNTs) grown on Si micropillars) surfaces in Chapters 4 and 5. Both the advancing and receding contact line fluctuations/friction coefficients have been measured, analyzed and compared on smooth, one-tier, and two-tier surfaces over a wide range of contact line velocities and droplet volumes. A comprehensive analysis is provided to explain the experimental observations.
Investigation of a Novel Vapor Chamber for Efficient Heat Spreading and Removal for Power Electronics in Electric Vehicles
This work investigated a novel vapor chamber for efficient heat spreading and heat removal. A vapor chamber acting as a heat spreader enables for more uniform temperature distribution along the surface of the device being cooled. First, a vapor chamber was studied and compared with the traditional copper heat spreader. The thickness of vapor chamber was kept 1.35 mm which was considered to be ultra-thin vapor chamber. Then, a new geometrical model having graphite foam in vapor space was proposed where the graphite foam material was incorporated in vapor space as square cubes. The effects of incorporating graphite foam in vapor space were compared to the vapor chamber without the embedded graphite foam to investigate the heat transfer performance improvements of vapor chamber by the high thermal conductivity graphite foam. Finally, the effects of various vapor chamber thicknesses were studied through numerical simulations. It was found that thinner vapor chamber (1.35 mm thickness) had better heat transfer performance than thicker vapor chamber (5 mm thickness) because of the extreme high effective thermal conductivities of ultra-thin vapor chamber. Furthermore, the effect of graphite foam on thermal performance improvement was very minor for ultra-thin vapor chamber, but significant for thick vapor chamber. The GF could help reduce the junction temperature by 15-30% in the 5-mm thick vapor chamber. Use of GF embedded vapor chamber could achieve 250-400 Watt per Centimeter square local heat removal for power electronics. The application of this is not only limited to electronic devices but actuator and avionics cooling in aircrafts, thermal management of electronics in directed energy weapon systems, battery thermal management for electric and hybrid vehicles, smart phones cooling, thus covering a wide gamut of heat flux applications.
Investigation of an Investment Casting Method Combined with Additive Manufacturing Methods for Manufacturing Lattice Structures
Cellular metals exhibit combinations of mechanical, thermal and acoustic properties that provide opportunities for various implementations and applications; light weight aerospace and automobile structures, impact and noise absorption, heat dissipation, and heat exchange. Engineered cell topologies enable one to control mechanical, thermal, and acoustic properties of the gross cell structures. A possible way to manufacture complex 3D metallic cellular solids for mass production with a relatively low cost, the investment casting (IC) method may be used by combining the rapid prototyping (RP) of wax or injection molding. In spite of its potential to produce mass products of various 3D cellular metals, the method is known to have significant casting porosity as a consequence of the complex cellular topology which makes continuous fluid's access to the solidification interface difficult. The effects of temperature on the viscosity of the fluids were studied. A comparative cost analysis between AM-IC and additive manufacturing methods is carried out. In order to manufacture 3D cellular metals with various topologies for multi-functional applications, the casting porosity should be resolved. In this study, the relations between casting porosity and processing conditions of molten metals while interconnecting with complex cellular geometries are investigated. Temperature, and pressure conditions on the rapid prototyping – investment casting (RP-IC) method are reported, thermal stresses induced are also studied. The manufactured samples are compared with those made by additive manufacturing methods.
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