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Field Validation of Zero Energy Lab Water-to-Water Ground Coupled Heat Pump Model
Heat pumps are a vital part of each building for their role in keeping the space conditioned for the occupant. This study focuses on developing a model for the ground-source heat pump at the Zero Energy lab at the University of North Texas, and finding the minimum data required for generating the model. The literature includes many models with different approaches to determine the performance of the heat pump. Each method has its pros and cons. In this research the equation-fit method was used to generate a model based on the data collected from the field. Two experiments were conducted for the cooling mode: the first one at the beginning of the season and the second one at the peak of the season to cover all the operation conditions. The same procedure was followed for the heating mode. The models generated based on the collected data were validated against the experiment data. The error of the models was within ±10%. The study showed that the error could be reduced by 20% to 42% when using the field data to generate the model instead of the manufacturer’s catalog data. Also it was found that the minimum period to generate the cooling mode model was two days and two hours from each experiment, while for the heating mode it was four days and two hours from each experiment.
Source Apportionment Analysis of Measured Volatile Organic Compounds in Corpus Christi, Texas
Corpus Christi among of the largest industrialized coastal urban areas in Texas. The strategic location of the city along the Gulf of Mexico allows for many important industries and an international business to be located. The cluster of industries and businesses in the region contribute to the air pollution from emissions that are harmful to the environment and to the people living in and visiting the area. Volatile organic compounds (VOC) constitute an important class of pollutants measured in the area. The automated gas chromatography (Auto GC) data was collected from Texas Commission of Environmental Quality (TCEQ) and source apportionment analysis was conducted on this data to identify key sources of VOC affecting this study region. EPA PMF 3.0 was employed in this sources apportionment study of measured VOC concentration during 2005 - 2012 in Corpus Christi, Texas. The study identified nine optimal factors (Source) that could explain the concentration of VOC at two urbane monitoring sites in the study region. Natural gas was found to be the largest contributor of VOC in the area, followed by gasoline and vehicular exhaust. Diesel was the third highest contributor with emissions from manufacturing and combustion processes. Refineries gases and evaporative fugitive emissions were other major contributors in the area; Flaring operations, solvents, and petrochemicals also impacted the measured VOC in the urban area. It was noted that he measured VOC concentrations were significantly influenced by the economic downturn in the region and this was highlighted in the annual trends of the apportioned VOC.
Development of a Cost Effective Wireless Sensor System for Indoor Air Quality Monitoring Applications
Poor air quality can greatly affect the public health. Research studies indicate that indoor air can be more polluted than the outdoor air. An indoor air quality monitoring system will help to create an awareness of the quality of air inside which will eventually help in improving it. The objective of this research is to develop a low cost wireless sensor system for indoor air quality monitoring. The major cost reduction of the system is achieved by using low priced sensors. Interface circuits had to be designed to make these sensors more accurate. The system is capable of measuring carbon dioxide, carbon monoxide, ozone, temperature, humidity and volatile organic compounds. The prototype sensor node modules were developed. The sensor nodes were the connected together by Zigbee network. The nodes were developed in such a way that it is compact in size and wireless connection of sensor nodes enable to collect air quality data from multiple locations simultaneously. The collected data was stored in a computer. We employed linear least-square approach for the calibration of each sensor to derive a conversion formula for converting the sensor readings to engineering units. The system was tested with different pollutants and data collected was compared with a professional grade monitoring system for analyzing its performance. The results indicated that the data from our system matched quite well with the professional grade monitoring system.
Ultrafast Laser Sampling of a Plant Tissue and ion Conductivity Measurement for Investigation of Light Stress Generation Mechanisms
In this study we applied ultra-short laser pulses on a biological sample (Arabidopsis), in order to cut it precisely in a square pattern and subsequently use it for studying stress generation mechanisms. For this purpose, we utilized femtosecond laser pulses at 100 fs pulse width and 80 MHz repetition rate. We took two processing parameters into consideration such as laser power, laser exposure time which is related to the stage speed. Therefore, we were able to find the laser optimum conditions for ablation of biological tissues. The mutant and wildtype (control) obtained from laser cutting with a size of 500 µm × 500 µm were directly transferred (in-situ with laser cutting) into a microfabricated chamber containing ~500 nanoliters deionized water for measuring ion conductivity. The ion conductivity is a signature of cell-death mechanisms caused by various stresses. A light with intensity of 100 µmol was exposed to the samples for 2 hours and 20 minutes as a source of stress. A quantitative electrical analysis with high accuracy was assured by utilizing a microchamber, which enables a measurement in nanoliter volume. We measured the impedance which is reciprocal of conductivity using a lock-in amplifier and a precise current source at frequency of 130 Hz. Initially high impedance of mutant sample tended to drop within 2 hours and finally approached the constant value which signified that the cell death mechanism was complete. However, the wildtype sample demonstrated approximately constant impedance (conductivity) during the experiment.
Gradient-Index Metamaterial Infrared Detector for Enhanced Photo-Response and Image Quality
An enhanced thermal imaging concept made possible through the development of a gradient-indexed metamaterial infrared detector that offers broadband transmission and reflection in THz waves. This thesis proposes a proof of feasibility for a metamaterial infrared detector containing an anti-reflective coating with various geometrically varying periodic metasurfaces, a gradient-indexed dielectric multilayer for near-perfect longpass filtering, and a gradient index of refraction (GRIN) metalens for enhanced focal plane thermal imaging. 2D Rigorous Coupled-Wave Analysis (RCWA) is used for understanding the photonic gratings performance based on material selection and varying geometric structure. Finite Difference Time Domain (FDTD) is used to characterize performance for a diffractive metalens by optimizing the radius and arrangement of cylindrical nanorods to create a desired phase profile that can achieve a desired focal distance for projections on a detector for near- to far-infrared thermal imaging. Through combining a micromachined anti-reflective coating, a near-perfect longpass filter, and metamaterial GRIN metalens, infrared/THz focal plane thermal imaging can obtain faster photo-response and image quality at targeted wavelengths, which allows for scientific advancements in electro-optical devices for the Department of Defense, aerospace, and biochemical detection applications.
Ozone Pollution of Shale Gas Activities in North Texas
The effect of shale gas activities on ground-level ozone pollution in the Dallas-Fort Worth area is studied in detail here. Ozone is a highly reactive species with harmful effects on human and environment. Shale gas development, or fracking, involves activities such as hydraulic fracturing, drilling, fluid mixing, and trucks idling that are sources of nitrogen oxides (NOX) and volatile organic compounds (VOC), two of the most important precursors of ozone. In this study two independent approaches have been applied in evaluating the influences on ozone concentrations. In the first approach, the influence of meteorology were removed from ozone time series through the application of Kolmogorov-Zurbenko low-pass filter, logarithmic transformation, and subsequent multi-linear regression. Ozone measurement data were acquired from Texas Commission on Environmental Quality (TCEQ) monitoring stations for 14 years. The comparison between ozone trends in non-shale gas region and shale gas region shows increasing ozone trends at the monitoring stations in close proximity to the Barnett Shale activities. In the second approach, the CAMx photochemical model was used to assess the sensitivity of ozone to the NOX and VOC sources associated with shale oil and gas activities. Brute force method was applied on Barnett Shale and Haynesville Shale emission sources to generate four hypothetical scenarios. Ozone sensitivity analysis was performed for a future year of 2018 and it was based on the photochemical simulation that TCEQ had developed for demonstrating ozone attainment under the State Implementation Plan (SIP). Results showed various level of ozone impact at different locations within the DFW region attributed to area and point sources of emissions in the shale region. Maximum ozone impact due to shale gas activities is expected to be in the order of several parts per billion, while lower impacts on design values were predicted. The results from the photochemical modeling can …
Effectiveness of Fillers for Corrosion Protection of AISI-SAE 1018 Steel in Sea Salt Solution
Corrosion represents the single most frequent cause for product replacement or loss of product functionality with a 5% coat to the industrial revenue generation of any country in this dissertation the efficacy of using filled coatings as a protection coating are investigated. Fillers disrupt the polymer-substrate coating interfacial area and lead to poor adhesion. Conflicting benefits of increasing surface hardness and corrosion with long term durability through loss of adhesion to the substrate are investigated. The effects of filler type, filler concentration and exposure to harsh environments such as supercritical carbon dioxide on salt water corrosion are systematically investigated. The constants maintained in the design of experiments were the substrate, AISI-SAE 1018 steel substrate, and the corrosive fluid synthetic sea salt solution (4.2 wt%) and the polymer, Bismaleimide (BMI). Adhesion strength through pull-off, lap shear and shear peel tests were determined. Corrosion using Tafel plots and electrochemical impedance spectroscopy was conducted. Vickers hardness was used to determine mechanical strength of the coatings. SEM and optical microscopy were used to examine dispersion and coating integrity. A comparison of fillers such as alumina, silica, hexagonal boron nitride, and organophilic montmorillonite clay (OMMT) at different concentrations revealed OMMT to be most effective with the least decrease in adhesion from filler-substrate contact. Subsequently examining filler concentration, a 3 wt% OMMT was found to be most effective. A comparison of unmodified and modified BMI with 3 wt% OMMT exposed and not exposed to supercritical carbon dioxide showed that the BMI provided better corrosion protection; however, OMMT provided better wear, shear, and hardness performance.
Application of High Entropy Alloys in Stent Implants
High entropy alloys (HEAs) are alloys with five or more principal elements. Due to these distinct concept of alloying, the HEA exhibits unique and superior properties. The outstanding properties of HEA includes higher strength/hardness, superior wear resistance, high temperature stability, higher fatigue life, good corrosion and oxidation resistance. Such characteristics of HEA has been significant interest leading to researches on these emerging field. Even though many works are done to understand the characteristic of these HEAs, very few works are made on how the HEAs can be applied for commercial uses. This work discusses the application of High entropy alloys in biomedical applications. The coronary heart disease, the leading cause of death in the United States kills more than 350,000 persons/year and it costs $108.9 billion for the nation each year in spite of significant advancements in medical care and public awareness. A cardiovascular disease affects heart or blood vessels (arteries, veins and capillaries) or both by blocking the blood flow. As a surgical interventions, stent implants are deployed to cure or ameliorate the disease. However, the high failure rate of stents has lead researchers to give special attention towards analyzing stent structure, materials and characteristics. Many works related to alternate material and/or design are carried out in recent time. This paper discusses the feasibility of CoCrFeNiMn and Al0.1CoCrFeNi HEAs in stent implant application. This work is based on the speculation that CoCrFeNiMn and Al0.1CoCrFeNi HEAs are biocompatible material. These HEAs are characterized to determine the microstructure and mechanical properties. Computational modeling and analysis were carried out on stent implant by applying CoCrFeNiMn and Al0.1CoCrFeNi HEAs as material to understand the structural behavior.
Thermal Transport Modeling in Three-Dimensional Pillared-Graphene Structures for Efficient Heat Removal
Pillared-graphene structure (PGS) is a novel three-dimensional structure consists of parallel graphene sheets that are separated by carbon nanotube (CNT) pillars that is proposed for efficient thermal management of electronics. For microscale simulations, finite element analyses were carried out by imposing a heat flux on several PGS configurations using a Gaussian pulse. The temperature gradient and distribution in the structures was evaluated to determine the optimum design for heat transfer. The microscale simulations also included conducting a mesh-independent study to determine the optimal mesh element size and shape. For nanoscale simulations, Scienomics MAPS software (Materials And Processes Simulator) along with LAMMPS (Large-scale Atomic/ Molecular Massively Parallel Simulator) were used to calculate the thermal conductivity of different configurations and sizes of PGS. The first part of this research included investigating PGS when purely made of carbon atoms using non-equilibrium molecular dynamics (NEMD). The second part included investigating the structure when supported by a copper foil (or substrate); mimicking production of PGS on copper. The micro- and nano-scale simulations show that PGS has a great potential to manage heat in micro and nanoelectronics. The fact that PGS is highly tunable makes it a great candidate for thermal management applications. The simulations were successfully conducted and the thermal behavior of PGS at the nanoscale was characterized while accounting for phonon scattering the graphene/CNT junction as well as when PGS is supported by a copper substrate.
Design Optimization of Functionalized Silica-Polymer Nanocomposite through Finite Element and Molecular Dynamics Modeling
This dissertation focuses on studying membrane air dehumidification for a membrane moisture exchanger in a membrane heat pump system. The study has two parts: an optimization of membrane moisture exchanger for air dehumidification in the macroscale, and diffusion of water vapor in polymer nanocomposites membrane for humid air dehumidification in the nanoscale. In the first part of the research, the mass transport of water vapor molecules through hydrophilic silica nanochannel chains in hydrophobic polyurethane matrix was studied by simulations and experiments for different membrane moisture exchanger design configurations. The mass transport across the polymer nanocomposite membrane occurs with the diffusion of moist air water vapor molecules in the membrane moisture exchanger in a membrane heat pump air conditioning system for air dehumidification purposes. The hydrophobic polyurethane matrix containing the hydrophilic silica nanochannel chains membrane is responsible for transporting water vapor molecules from the feed side to the permeate side of the membrane without allowing air molecules to pass through.In the second part of the research, diffusion analysis of the polymer nanocomposite membrane were performed in the nanoscale for the polymer nanocomposite membrane. The diffusion phenomena through the polymer, the polymer nanocomposite without modifying the silica surfaces, and the polymer nanocomposite with two different silica modified surfaces were studied in order to obtain the highest water vapor removal through the membrane. Different membrane moisture exchanger configurations for optimal water vapor removal were compared to get the desired membrane moisture exchanger design using the finite element method (FEM) with the COMSOL Multiphysics software package. The prediction of mass transport through different membrane configurations can be done by obtaining the mass flux value for each configuration. An experimental setup of one membrane moisture exchanger design was introduced to verify the simulation results. Also, for different membrane structures, permeability was measured according to the …
Design, Fabrication and Testing of a Novel Dual-Axis Automatic Solar Tracker System Using a Fresnel-Lens Solar Concentrator
This thesis project investigates, analyzes, designs, simulates, constructs and tests a dual-axis solar tracker system to track the sun and concentrates the heat of the sunlight, using a Fresnel lens, into a small area, which is above of an evaporator, to increase the temperature of the seawater to convert it into freshwater. The dual-axis solar tracker was designed with the main objectives that the structure was portable, dismountable, lightweight, low cost, corrosion resistant, wires inside pipes, accurate, small size, follow the sun automatically, off-grid (electrical), use green energy (solar powered), and has an empty area right below of the lens. First, a 500 mm diameter flat Fresnel lens was selected and simulated based on an algorithmic method achieved by a previous PhD student at UNT using MATLAB®, to give the optimization lens dimensions. The lens profile was drawn with AutoCAD®, then output profile lens was simulated in COMSOL Multiphysics®. The objective was to provide the high efficiency, optimum and high precision of the focal rays and heat to the receiver of the evaporator. A novel dual-axis solar tracker system was then designed that is portable, dismountable, lightweight and corrosion resistant. The solar tracker tracks the sun in two axis of rotation automatically during the day time, maximizing the angles of inclination on each axis. After testing computer simulations, the dual-axis solar tracker system was constructed and tested. Last, a detailed cost analysis was performed of the entire project. The outcome of this work can be applied for desalination seawater purposes or other any Fresnel lens application that require a focal high temperature directed by dual-axis solar tracker system.
3D Printing of Zinc Anode for Zinc Ion Batteries
Recently, 3D printing has received increasing attention for the fabrication and assembly of electrodes for batteries due to the freedom of creating structures in any shape or size, porosity, flexibility, stretchability, and chemistry. Particularly, zinc ion batteries (ZIBs) are favored due to high safety, cheap materials cost, and high volumetric capacity (5,849 mAh/cm3), however, rapid evaporation of Zn due to low melting temperature has limited its 3D printability via conventional laser-based additive manufacturing technique. Here, we develop a printable ink for the fabrication of flexible and 3D printed Zn anode with varied surface areas using the direct ink writing (DIW) method. Our 3D printed porous and high surface area Zn anode structures effectively suppressed the dendrite growth while providing high Zn ion diffusion towards the cathode to significantly enhance the performance of ZIB. By varying filament distancing and path, we 3D printed zinc anode structures with different active surface areas, surface area to volume ratio, porosity, flexible and multiple layer structures that can be incorporated on any device. Carbon in the composite improved conductivity, and mechanical stability of 3D printed zinc anode. Our 3D printed composite anodes allowed flexible designing of batteries surpassing conventional battery designs such as coin cells or pouch cells and can be used to design printed energy storage systems.
Development of a Natural Fiber Mat Plywood Composite
Natural fibers like kenaf, hemp, flax and sisal fiber are becoming alternatives to conventional petroleum fibers for many applications. One such applications is the use of Non-woven bio-fiber mats in the automobile and construction industries. Non-woven hemp fiber mats were used to manufacture plywood in order to optimize the plywood structure. Hemp fiber mats possess strong mechanical properties that comparable to synthetic fibers which include tensile strength and tensile modulus. This study focuses on the use of hemp fiber mat as a core layer in plywood sandwich composite. The optimization of fiber mat plywood was done by performing a three factor experiment. The three factors selected for this experiment were number of hemp mat layers in the core, mat treatment of the hemp mat, and the glue content in the core. From the analysis of all treatments it was determined that single hemp mat had the highest effect on improving the properties of the plywood structure.
Optical Transparent Pmma Composite Reinforced By Coaxial Electrospun Pan Hollow Nanofibers
Electrospinning has been recognized as an efficient technique for the fabrication of polymer fibers. These electrospun fibers have many applications across a broad range of industries. In this research, optical transparent composites were successfully fabricated by embedding polyacrylonitrile (PAN) hollow nanofibers into poly (methyl methacrylate) (PMMA) matrix. The hollow PAN nanofibers were prepared by coaxial electrospinning. The PAN was used as the shell solution, and the mineral oil was used as the core solution. The resulting fibers were then etched with octane to remove the mineral oil from the core. The hollow PAN fibers were then homogeneously distributed in PMMA resins to fabricate the composite. The morphology, transmittance and mechanical properties of the PAN/PMMA composite were then characterized with an ESEM, TEM, tensile testing machine, UV-vis spectrometer and KD2 Pro Decagon device. The results indicated that the hollow nanofibers have relatively uniform size with one-dimensional texture at the walls. The embedded PAN hollow nanofibers significantly enhanced the tensile stress and the Young's modulus of the composite (increased by 58.3% and 50.4%, respectively), while having little influence on the light transmittance of the composite. The KD2 Pro device indicated that the thermal conductivity of the PMMA was marginally greater than the PAN/PMMA composite by 2%. This novel transparent composite could be used for transparent armor protection, window panes in vehicles and buildings, and airplane windshield etc.
Optimization of Silica Nanocomposite Membranes for Air Dehumidification
This thesis is focused on understanding the correct method to simulate atomistic models to calculate coefficient of diffusion of water through the membrane. It also aims to fix the method previously used in molecular modelling in which the simulation results did not match the experimental results. These membranes will be used in air dehumidification systems. The four types of membranes namely, polyurethane, polyurethane with silica nano particles, polyurethane with silica nano particles and amine surface modifier, and polyurethane with silica nano particles and aniline surface modifier. These membranes were also simulated to understand the effects of temperatures and pressure using molecular dynamics. The software packages used are MAPS 4.3, Avogadro, EMC, OVITO, and LAMMPS. MAPS, Avogadro and EMC were used to model the membrane at an atomistic level while LAMMPS is used to simulate the model generated. OVITO is used to analyze the simulation visually. The movement of water vapor molecules were tracked through the membrane in the simulation and diffusion coefficient was calculated using Mean square displacement equation. To create a realistic model, silica was dispersed in the Polyurethane matrix, simulated under standard atmospheric conditions. These results will help in further optimizing the membrane for air dehumidification. This will be an energy efficient, and environment friendly way of dehumidification compared to the traditional heat pump type.
Tuning Effect on Thermal Radiative Emission of Thermo-Mechano-Optical Gratings and Multilayers
The recipes of optical radiative properties manipulation are their materials chemistry, nano/microscale geometry, and transport properties of quasiparticle carriers such as photons, phonons, and electrons. The important technical element in optical properties is the dielectric function of materials, which is different for metals, dielectrics, 2D materials, and phase transition materials. Graphene has a unique electrical conductivity profile which have metallic nature depending on the frequency, but also has a negative thermal expansion coefficient that makes graphene unique. Hence, graphene creates wrinkles when deposited on the substrate as temperature decreases to room temperature from high substrate temperature. We also study phase transition material, particularly vanadium dioxide that transitions from insulating to metallic phase based on temperature change; we investigate its role in far-field thermal radiation. Other transition metal oxides are studied as a thermally and electrically tunable plasmonic gratings: Transition metal oxides include vanadium dioxide, tungsten trioxide, and molybdenum trioxide. The work demonstrates plasmonic phenomena and absorptance/emittance tunability. First, surface plasmon polariton along the graphene (SPPG) when wrinkles are formed above the plasmonic grating is studied. The resonance peak shift is modeled for both magnetic polariton (MP) with inductor-capacitor (LC) circuit and SPPG with Fabry-Perot phase change model. Second, the self-adaptive radiative coating is proposed using vanadium dioxide for high turn-down in emissivity spectrum. The Si high contrast grating (HCG) is introduced on the vanadium dioxide coating to prevent solar absorption by vanadium dioxide layer which have high extinction coefficient in visible to near-infrared region. Lastly, the switching in resonances, transitioning from MP resonance at metallic state to transmission mode obtained from concept of zero contrast grating (ZCG) is described. Overall, the work is aimed to tailor the optical radiative properties of gratings and multilayers used for thermal regulating applications.
Characterization, Analysis, and Optimization of Rotary Displacer Stirling Engines
This work focuses on an innovative Rotary Displacer SE (RDSE) configuration for Stirling engines (SEs). RDSE features rotary displacers instead of reciprocating displacers (found in conventional SE configurations), as well as combined compression and expansion spaces. Guided by the research question "can RDSE as a novel configuration achieve a higher efficiency compared to conventional SE configurations at comparable operating conditions?", the goal of this study is to characterize, analyze, and optimize RDSE which is pursued in three technical stages. It is observed the RDSE prototype has an optimum phase angle of > 90° and thermal efficiency of 15.5% corresponding to 75.2% of the ideal (Carnot) efficiency at the source and sink temperatures of 98.6° C and 22.1° C, respectively. Initial results indicate that 125° phase angle provides more power than that of the theoretically optimum 90° phase angle. The results also show comparable B_n and significantly higher W_n values (0.047 and 0.465, respectively) compared to earlier studies, and suggest the RDSE could potentially be a competitive alternative to other SE configurations. Furthermore, due to lack of a regenerator, the non-ideal effects calculated in the analytical approach have insignificant impact (less than 0.03 kPa in 100 kPa). The clearance volume in the shuttled volume has a dramatic negative effect and reduces the performance up to 40%. Ultimately, utilizing CFD, it is proved that the existing geometry is relatively optimized where the optimum phase angle is 121° and geometric ratio D\/L for the displacer is 0.49.
Effect of Surface Treatment on the Performance of CARALL, Carbon Fiber Reinforced Aluminum Dissimilar Material Joints
Fiber-metal laminates (FML) are the advanced materials that are developed to improve the high performance of lightweight structures that are rapidly becoming a superior substitute for metal structures. The reasons behind their emerging usage are the mechanical properties without a compromise in weight other than the traditional metals. The bond remains a concern. This thesis reviews the effect of pre-treatments, say heat, P2 etch and laser treatments on the substrate which modifies the surface composition/roughness to impact the bond strength. The constituents that make up the FMLs in our present study are the Aluminum 2024 alloy as the substrate and the carbon fiber prepregs are the fibers. These composite samples are manufactured in a compression molding process after each pre-treatment and are then subjected to different tests to investigate its properties in tension, compression, flexural and lap shear strength. The results indicate that heat treatment adversely affects properties of the metal and the joint while laser treatments provide the best bond and joint strength.
Thermal Transport Properties Enhancement of Phase Change Material by Using Boron Nitride Nanomaterials for Efficient Thermal Management
In this research thermal properties enhancement of phase change material (PCM) using boron nitride nanomaterials such as nanoparticles and nanotubes is studied through experimental measurements, finite element method (FEM) through COMSOL 5.3 package and molecular dynamics simulations via equilibrium molecular dynamics simulation (EMD) with the Materials and Process Simulations (MAPS 4.3). This study includes two sections: thermal properties enhancement of inorganic salt hydrate (CaCl2∙6H2O) as the phase change material by mixing boron nitride nanoparticles (BNNPs), and thermal properties enhancement of organic phase change material (paraffin wax) as the phase change material via encapsulation into boron nitride nanotubes (BNNTs). The results of the proposed research will contribute to enhance the thermal transport properties of inorganic and organic phase change material applying nanotechnology for increasing energy efficiency of systems including electronic devices, vehicles in cold areas to overcome the cold start problem, thermal interface materials for efficient heat conduction and spacecraft in planetary missions for efficient thermal managements.
Conceptual Framework for the Development of an Air Quality Monitoring Station in Denton, Texas
Denton, Texas consistently reaches ozone nonattainment levels. This has led to a large focus of air pollution monitoring efforts in the region, with long-range transport being explored as a key contributor. For this study, the University of North Texas Discovery Park campus was chosen as a prospective location for an extensive air quality monitoring station. Sixteen years of ozone and meteorological data for five state-run monitoring sites within a 25 mile radius, including the nearest Denton Airport site, was gathered from TCEQ online database for the month of April for the years 2000 to 2015. The data was analyzed to show a historical, regional perspective of ozone near the proposed site. The maximum ozone concentration measured at the Denton Airport location over the 16 year period was measured at 96 ppb in 2001. Experimental ozone and meteorological measurements were collected at the Discovery Park location from March 26 to April 3 and April 8 to April, 2016 and compared to the Denton Airport monitoring site. A time lag in ozone trends and an increase in peak ozone concentrations at the proposed location were observed at the proposed site in comparison to the Denton Airport site. Historical and experimental meteorological data agreed in indicating that southern winds that rarely exceed 20 miles per hour are the predominant wind pattern. Back trajectories, wind roses, pollution roses, and bivariate plots created for peak ozone days during experimental periods support long range transport as a considerable cause of high ozone levels in Denton. Furthermore, a study of the precursor characteristics at the Denton Airport site indicated the site was being affected by a local source of nitrogen dioxide that was not affecting the proposed location. The differences in the Denton Airport site and the proposed site indicate that further monitoring at Discovery Park would …
Use of Bio-Product/Phase Change Material Composite in the Building Envelope for Building Thermal Control and Energy Savings
This research investigates the bio-products/phase change material (PCM) composites for the building envelope application. Bio-products, such as wood and herb, are porous medium, which can be applied in the building envelope for thermal insulation purpose. PCM is infiltrated into the bio-product (porous medium) to form a composite material. The PCM can absorb/release large amount of latent heat of fusion from/to the building environment during the melting/solidification process. Hence, the PCM-based composite material in the building envelope can efficiently adjust the building interior temperature by utilizing the phase change process, which improves the thermal insulation, and therefore, reduces the load on the HVAC system. Paraffin wax was considered as the PCM in the current studies. The building energy savings were investigated by comparing the composite building envelope material with the conventional material in a unique Zero-Energy (ZØE) Research Lab building at University of North Texas (UNT) through building energy simulation programs (i.e., eQUEST and EnergyPlus). The exact climatic conditions of the local area (Denton, Texas) were used as the input values in the simulations. It was found that the EnergyPlus building simulation program was more suitable for the PCM based building envelope using the latent heat property. Therefore, based on the EnergyPlus simulations, when the conventional structure insulated panel (SIP) in the roof and wall structures were replaced by the herb panel or herb/PCM composite, it was found that around 16.0% of energy savings in heating load and 11.0% in cooling load were obtained by using PCM in the bio-product porous medium.
Design of a Lower Extremity Exoskeleton to Increase Knee ROM during Valgus Bracing for Osteoarthritic Gait
Knee osteoarthritis (KOA) is the primary cause of chronic immobility in populations over the age of 65. It is a joint degenerative disease in which the articular cartilage in the knee joint wears down over time, leading to symptoms of pain, instability, joint stiffness, and misalignment of the lower extremities. Without intervention, these symptoms gradually worsen over time, decreasing the overall knee range of motion (ROM) and ability to walk. Current clinical interventions include offloading braces, which mechanically realign the lower extremities to alleviate the pain experienced in the medial compartment of the knee joint. Though these braces have proven effective in pain management, studies have shown a significant decrease in knee ROM while using the brace. Concurrently, development of active exoskeletons for rehabilitative gait has increased within recent years in efforts to provide patients with a more effective intervention for dealing with KOA. Though some developed exoskeletons are promising in their efficacy of fostering gait therapy, these devices are heavy, tethered, difficult to control, unavailable to patients, or costly due to the number of complicated components used to manufacture the device. However, the idea that an active component can improve gait therapy for patients motivates this study. This study proposes the design of an adjustable lower extremity exoskeleton which features a single linear actuator adapted onto a commercially available offloading brace. This design hopes to provide patients with pain alleviation from the brace, while also actively driving the knee through flexion and extension. The design and execution of this exoskeleton was accomplished by 3D computer simulation, 3D CAD modeling, and rapid prototyping techniques. The exoskeleton features 3D printed, ABS plastic struts and supports to achieve successful adaptation of the linear actuator to the brace and an electromechanical system with a rechargeable operating capacity of 7 hours. Design validation was …
Loading Mode Dependent Effective Properties of Octet-truss Lattice Structures Using 3D-Printing
Cellular materials, often called lattice materials, are increasingly receiving attention for their ultralight structures with high specific strength, excellent impact absorption, acoustic insulation, heat dissipation media and compact heat exchangers. In alignment with emerging additive manufacturing (AM) technology, realization of the structural applications of the lattice materials appears to be becoming faster. Considering the direction dependent material properties of the products with AM, by directionally dependent printing resolution, effective moduli of lattice structures appear to be directionally dependent. In this paper, a constitutive model of a lattice structure, which is an octet-truss with a base material having an orthotropic material property considering AM is developed. In a case study, polyjet based 3D printing material having an orthotropic property with a 9% difference in the principal direction provides difference in the axial and shear moduli in the octet-truss by 2.3 and 4.6%. Experimental validation for the effective properties of a 3D printed octet-truss is done for uniaxial tension and compression test. The theoretical value based on the micro-buckling of truss member are used to estimate the failure strength. Modulus value appears a little overestimate compared with the experiment. Finite element (FE) simulations for uniaxial compression and tension of octet-truss lattice materials are conducted. New effective properties for the octet-truss lattice structure are developed considering the observed behavior of the octet-truss structure under macroscopic compression and tension trough simulations.
Heat Transfer Analysis of Bio-Printed Tissue Mimicking Material Mixed with Silver Nanoparticles
Novel tissue mimicking materials have been developed for cancer treatment research. In the present research work, the tissue mimicking material is printed using 3D bioprinting technology. The nanoparticles are homogeneously mixed with tissue mimicking materials to enhance the heating capacity. The thermal conductivity of tissue mimicking materials is measured using a micropipette thermal sensor (MTS). Further, the optimal value is identified based on optimization technique and incorporated into a theoretical model to predict the surface temperature of microsphere. The heat conduction governing equation with Lambert law is numerically solved using COMSOL Multiphysics software. To validate the present simulation results, the experiments are conducted using a continuous laser system.
Microchannel Radiator: an Investigation of Microchannel Technology with Applications in Automotive Radiator Heat Exchangers
Microchannels have been used in electronics cooling and in air conditioning applications as condensers. Little study has been made in the application of microchannels in automotive heat exchangers, particularly the radiator. The presented research captures the need for the design improvement of radiator heat exchangers in heavy-duty vehicles in order to reduce aerodynamic drag and improve fuel economy. A method for analyzing an existing radiator is set forth including the needed parameters for effective comparisons of alternative designs. An investigation of microchannels was presented and it was determined that microchannels can improve the overall heat transfer of a radiator but this alone will not decrease the dimensions of the radiator. Investigations into improving the air-side heat transfer were considered and an improved fin design was found which allows a reduction in frontal area while maintaining heat transfer. The overall heat transfer of the design was improved from the original design by 7% well as 52% decrease in frontal area but at the cost of 300% increase in auxiliary power. The energy saved by a reduction in frontal area is not substantial enough to justify the increase of auxiliary power. The findings were verified through a computational fluid dynamic model to demonstrate the heat transfer and pressure drop of microchannel tubes. The results confirmed that heat transfer of microchannels does improve the thermal performance of the radiator but the pressure drop is such that the net benefit does not outweigh the operating cost. An additional CFD study of the new fin geometry and air-side heat transfer predictions was conducted. The results of the study confirmed the theoretical calculations for the fin geometry.
Sustainable Ecofriendly Insulation Foams for Disaster Relief Housing
Natural disasters are affecting a significant number of people around the world. Sheltering is the first step in post-disaster activities towards the normalization of the affected people's lives. Temporary housing is being used in these cases until the construction of permanent houses are done. Disposal of temporary housing after use is leading to a significant environmental impact because most of them are filled with thermally insulative polymer foams that do not degrade in a short period. To reduce these problems this work proposes to use foams made with compostable thermoplastic polylactic acid (PLA) and degradable kenaf core as filler materials; these foams are made using CO2 as blowing agent for insulation purposes. Foams with PLA and 5%, 10% and 15% kenaf core were tested. Different properties and their relations were examined using differential scanning calorimetry (DSC), thermal conductivity, mechanical properties, scanning electron microscopy (SEM), x-ray μ-computed tomography (μ-CT) and building energy simulations were done using Energy Plus by NREL. The results show that mechanical properties are reduced with the introduction of kenaf core reinforcement while thermal conductivity display a noticeable improvement.
Deleterious Synergistic Effects of Concurrent Magnetic Field and Superparamagnetic (Fe3O4) Nanoparticle Exposures on CHO-K1 Cell Line
While many investigations have been performed to establish a better understanding of the effects that magnetic fields and nanoparticles have on cells, the fundamental mechanisms behind the interactions are still yet unknown, and investigations on concurrent exposure are quite limited in scope. This study was therefore established to investigate the biological impact of concurrent exposure to magnetic nanoparticles and extremely-low frequency magnetic fields using an in-vitro CHO-K1 cell line model, in an easily reproducible manner to establish grounds for further in-depth mechanistic, proteomic, and genomic studies. Cells were cultured and exposed to 10nm Fe3O4 nanoparticles, and DC or low frequency (0Hz, 50Hz, and 100Hz) 2.0mT magnetic fields produced by a Helmholtz coil pair. The cells were then observed under confocal fluorescence microscopy, and subject to MTT biological assay to determine the synergistic effects of these concurrent exposures. No effects were observed on cell morphology or microtubule network; however, cell viability was observed to decrease more drastically under the combined effects of magnetic field and nanoparticle exposures, as compared to independent exposures alone. It was concluded that no significant difference was observed between the types of magnetic fields, and their effects on the nanoparticle exposed cells, but quite clearly there are deleterious synergistic effects of these concurrent magnetic field and nanoparticle exposure conditions.
Rapid, Approximate Multi-Axis Vibration Testing
Sequential single-axis vibration testing strategies often produce over-testing when qualifying system hardware. Multi-axis excitation techniques can simulate realistic service environments, but the hardware and testing strategies needed to do so tend to be costly and complex. Test engineers instead must execute sequential tests on single-axis shaker tables to excite each degree of freedom, which the previous two decades of vibration testing literature have shown to cause extensive over-testing when considering cross-axis responses in assessing the severity of the applied test environments. Traditional assessments assume that the test article responds only in the axis of excitation, but often significant response occurs in the off-axes as well. This paper proposes a method to address the over-testing problem by approximating a simultaneous multi-axis test using readily-available, single-axis shaker tables. By optimizing the angle of excitation and the boundary condition through dynamic test fixture design, the test article can be tested using a Single-Input, Multiple-Output (SIMO) test in a way that approximates a Multiple-Input, Multiple-Output (MIMO) test. This paper shows the proposed method in simulation with a 2D finite element box assembly with removable component (BARC) model attached to springs with variable stiffness. The results include quantified test quality assessment metrics with comparison to standard sequential testing. The proposed method enables access to rapid, approximate, multi-axis testing using existing hardware, thereby reducing the over-conservatism of sequential single-axis tests and requisite over-design of systems.
Denim Fiberboard Fabricated from MUF and pMDI Hybrid Resin System
In this study, a series of denim fiberboards are fabricated using two different resins, malamine urea formaldehyde (MUF) and polymeric methylene diphenyl diisocyanate (pMDI). Two experimental design factors (1) adhesive content and (2) MUF-pMDI weight ratio, were studied. All the denim fiberboard samples were fabricated following the same resin blending, cold-press and hot-press procedures. The physical and mechanical tests were conducted on the fiberboard following the procedures described in ASTM D1037 to obtain such as modulus of elasticity (MOE), modulus of rupture (MOR), internal bond (IB), thickness swell (TS), and water absorption (WA). The results indicated that the MOE was significantly affected by both factors. IB was affected significantly by weight ratio of different glue types, with 17 wt% more MDI resin portion in the core layer of the denim boards, the IB for total adhesive content 15% fiberboard was enhanced by 306%, while for total adhesive content 25% fiberboard, enhanced by 205%. TS and WA, with higher adhesive content used in denim boards' fabrication, and more pMDI portion in the core layer of the boards, the boards' TS and WA was reduced by up to 64.2% and 78.8%, respectively.
Thermal Characterization of Austenite Stainless Steel (304) and Cnt Films of Varying Thickness Using Micropipette Thermal Sensors
Thermal transport behavior of austenite stainless steel stripe (304) and the carbon nano-tubes (CNTs) films of varying thickness are studied using a micropipette thermal sensor. Micropipette sensors of various tip sizes were fabricated and tested for the sensitivity and reliability. The sensitivity deviated by 0.11 for a batch of pipette coated under same physical vapor deposition (PVD) setting without being affected by a tip size. Annealing, rubber coating and the vertical landing test of the pipette sensor proved to be promising in increasing the reliability and durability of the pipette sensors. A micro stripe (80µm × 6µm × 0.6µm) of stainless steel, fabricated using focused ion beam (FIB) machining, was characterized whose thermal conductivity was determined to be 14.9 W/m-K at room temperature. Similarly, the thermal characterization of CNT films showed the decreasing tendency in the thermal transport behavior with the increase in the film thickness.
Laminar Natural Convection From Isothermal Vertical Cylinders
Laminar natural convection heat transfer from the vertical surface of a cylinder is a classical subject, which has been studied extensively. Furthermore, this subject has generated some recent interest in the literature. In the present investigation, numerical experiments were performed to determine average Nusselt numbers for isothermal vertical cylinders (103 < RaL < 109, 0.5 < L/D <10, and Pr = 0.7) with and without an adiabatic top in a quiescent ambient environment which will allow for plume growth. Results were compared with commonly used correlations and new average Nusselt number correlations are presented. Furthermore, the limit for which the heat transfer results for a vertical flat plate may be used as an approximation for the heat transfer from a vertical cylinder was investigated.
Feasibility of a New Technique to Determine Dynamic Tensile Behavior of Brittle Materials
Dynamic tensile characterization of geo-materials is critical to the modeling and design of protective structures that are often made of concrete. One of the most commonly used techniques currently associated with this type of testing is performed with a Kolsky bar and is known as the spall technique. The validity of the data from the spall technique is highly debated because the necessary boundary conditions for the experiment are not satisfied. By using a technique called pulse shaping, a new “controlled” spall technique was developed to satisfy all boundary conditions so that the analyzed data may be useful in modeling and design. The results from this project were promising and show the potential to revolutionize the way Kolsky bar testing is performed.
Analysis of Sources Affecting Ambient Particulate Matter in Brownsville, Texas
Texas is the second largest state in U.S.A. based on geographical area, population and the economy. It is home to several large coastal urban areas with major industries and infrastructure supporting the fossil-fuel based energy sector. Most of the major cities on the state have been impacted by significant air pollution events over the past decade. Studies conducted in the southern coastal region of TX have identified long range transport as a major contributor of particulate matter (PM) pollution along with local emissions. Biomass burns, secondary sulfates and diesel emissions sources are comprise as the dominant mass of PM2.5 have been noted to be formed by the long range transport biomass from Central America. Thus, the primary objective of this study was to identify and quantify local as well as regional sources contributing to the PM pollution in the coastal area of Brownsville located along the Gulf of Mexico. Source apportionment techniques such as principal component analysis (PCA) and positive matrix factorization (PMF) were employed on the air quality monitoring data to identify and quantify local and regional sources affecting this coastal region. As a supplement to the PMF and PCA, conditional probability function (CPF) analysis and potential source contribution function (PSCF) analysis were employed to characterize the meteorological influences for PM events. PCA identified an optimal solution of 6 sources affecting the coastal area of Brownsville, while PMF resolved 8 sources for the same area. Biomass comingled with sea salt was identified to be the dominant contributor from the PCA analysis with 30.2% of the apportioned PM mass in Brownsville, meanwhile PMF account secondary sulfates I & II with 27.6%. the other common sources identified included, biomass burning, crustal dust, secondary sulfate, oil combustion, mobile sources and miscellaneous traffic sources.
Electromagnetic Shielding Properties of Iron Oxide Impregnated Kenaf Bast Fiberboard
The electromagnetic shielding effectiveness of kenaf bast fiber based composites with different iron oxide impregnation levels was investigated. The kenaf fibers were retted to remove the lignin and extractives from the pores in fibers, and then magnetized. Using the unsaturated polyester and the magnetized fibers, kenaf fiber based composites were manufactured by compression molding process. The transmission energies of the composites were characterized when the composite samples were exposed under the irradiation of electromagnetic (EM) wave with a changing frequency from 9 GHz to 11 GHz. Using the scanning electron microscope (SEM), the iron oxide nanoparticles were observed on the surfaces and inside the micropore structures of single fibers. The SEM images revealed that the composite’s EM shielding effectiveness was increased due to the adhesion of the iron oxide crystals to the kenaf fiber surfaces. As the Fe content increased from 0% to 6.8%, 15.9% and 18.0%, the total surface free energy of kenaf fibers with magnetizing treat increased from 44.77 mJ/m2 to 46.07 mJ/m2, 48.78 mJ/m2 and 53.02 mJ/m2, respectively, while the modulus of elasticity (MOE) reduced from 2,875 MPa to 2,729 MPa, 2,487 MPa and 2,007 MPa, respectively. Meanwhile, the shielding effectiveness was increased from 30-50% to 60-70%, 65-75% and 70-80%, respectively.
3D Printed Self-Activated Carbon Electrodes for Supercapacitor Applications
This study investigated a new approach to achieving high energy density supercapacitors (SCs) by using high surface area self-activated carbon from waste coffee grounds (WCGs) and modifying 3D printed electrodes' porous structure by varying infill density. The derived activated carbons' surface area, pore size, and pore volume were controlled by thermally treating the WCGs at different temperatures (1000˚C, 1100˚C, and 1200˚C) and post-treating with HCL to remove water-soluble ashes and contaminants that block activated carbon pores. Surface area characterization revealed that the carbon activated at 1000˚C had the highest surface of 1173.48 m2 g-1, and with the addition of HCL, the surface area increased to 1209.35 m2 g-1. This activated carbon was used for fabricating the electrodes based on the surface area and having both micropores and macropores, which are beneficial for charge storage. Direct ink writing (DIW) method was utilized for 3D printing SC electrodes and changing the electrode structure by increasing the infill densities at 30%, 50%, and 100%. Upon increasing the infill densities, the electrodes' mass increased linearly, porosity decreased, and the total surface area increased for the 30% and 50% infill electrodes but decreased for the 100% infill electrode. Cyclic voltammetry (CV) test on the assembled SC showed the highest specific capacitance and energy density of 5.81 F g-1 and 806.93 mWh kg-1 at 10 mV s-1, respectively, for the electrode printed at 50% infill density.
Estimation of Air Emissions During Production Phase from Active Oil and Gas Wells in the Barnett Shale Basin: 2010-2013
The Barnett shale basin, the largest onshore gas field in the state of Texas, mainly produces natural gas. The basin’s oil and gas productions have dramatically increased over the past two decades with the enhancement via shale fracturing (fracking) technology. However, recent studies suggest that air emissions from shale fracking have significantly contributed to the growing air pollution problem in North Texas. In this study, air emissions from the Barnett shale basin during the production phase of the oil and gas activities (once the product is collected from the wells) are quantified. Oil and gas production data were acquired from the Texas Railroad Commission for the baseline years of 2010 through 2013. Methodology from prior studies on shale basins approved by the Texas Commission on Environmental Quality was employed in this study and the emission inventories from the production phase sources were quantified. Accordingly, the counties with the most gas operations in the basin, Tarrant, Johnson, Denton and Wise, were found to be the highest emitters of air pollutants. Tarrant County was responsible for the highest emitted NOx (42,566 tons) and CO (17,698 tons) in the basin, while Montague County released the maximum VOC emissions (87,601 tons) during the study period. Amongst the concerned emitted pollutants, VOC was the largest emitted pollutant during the study period (417,804 tons), followed by NOx (126,691 tons) and CO (47,884 tons). Significant Sources of air emissions include: storage tanks, wellhead compressor engines, and pneumatic devices. Storage tanks and pneumatic devices contributed to about 62% and 28% of the total VOC emissions, respectively. Whereas, wellhead compressor engines are primarily responsible for about 97% of the total NOx emissions. Finally, in Tarrant, Wise and Denton counties, the emissions increased during the study period due to increase in the oil and gas production, while Johnson County’s emission …
Errors in skin temperature measurements.
Numerical simulation is used to investigate the accuracy of a direct-contact device for measuring skin-surface temperature. A variation of thermal conductivity of the foam has greater effect on the error rather than a variation of the blood perfusion rate. For a thermal conductivity of zero, an error of 1.5 oC in temperature was identified. For foam pad conductivities of 0.03 and 0.06 W/m-oC, the errors are 0.5 and 0.15 oC. For the transient study, with k=0 W/m-oC, it takes 4,900 seconds for the temperature to reach steady state compared with k=0.03 W/m-oC and k=0.06 W/m-oC where it takes 3,000 seconds. The configuration without the foam and in presence of an air gap between the skin surface and the sensor gives the most uniform temperature profile.
Investigation of Interfacial Property with Imperfection: A Machine Learning Approach
Interfacial mechanical properties of adhesive joints are very crucial in board applications, including composites, multilayer structures, and biomedical devices. Establishing traction-separation (T-S) relations for interfacial adhesion can evaluate mechanical and structural reliability, robustness, and failure criteria. Due to the short range of interfacial adhesion such as micro to nanoscale, accurate measurements of T-S relations remain challenging. The advent of machine learning (ML) became a promising tool to predict materials behaviors and establish data-driven mechanical models. In this study, we integrated a state-of-the-art ML method, finite element analysis (FEA), and standard experiments to develop data-driven models for characterizing the interfacial mechanical properties precisely. Macroscale force-displacement curves are derived from FEA with incorporation of double cantilever beam tests to generate the dataset for ML model. The eXtreme Gradient Boosting (XGBoost) multi-output regressions and classifier models are used to determine T-S relations with R2 score of 98.8% and locate imperfections at the interface with accuracy of around 80.8%. The outcome of the XGBoost models demonstrated accurate predictions and fast calculation speed, outperforming several other ML methods. Using 3D printed double cantilever beam specimens, the performance of the ML models is validated experimentally for different materials. Furthermore, a XGBoost model-based package is designed to obtain different adhesive materials T-S relations without creating a database or training a model.
Green Manufacturing of Lignocellulosic Fiber through Bacterial Degradation Process
Lignocellulose is the most abundant biopolymer on earth and offers excellent potential for sustainable manufacturing. Because lignocellulose is structurally complex and resistant to decomposition, innovative degradation strategies are necessary to unlock its value. In this dissertation, a green manufacturing process through enzyme-triggered self-cultured bacteria retting for lignocellulosic fiber was developed and investigated. The mechanism of the lignocellulosic fiber retting at a controlled degradation strategy was studied. This enzymatic degradation strategy utilizes a small amount of enzyme to trigger a large aggregation of specific bacteria to obtain clean fibers. Industrial hemp (Cannabis sativa L.) fiber was successfully retted with this strategy. The degradation of pectin was proved through an environmental scanning electron microscope and reducing sugar analysis. The bacterial successions were identified by 16S rRNA gene metagenomic sequencing. The results showed that Bacillaceae dominated the hemp retting conditions containing 1% pectinase, suggesting that pectinase can manipulate bacterial community succession by changing the nutrients available to bacteria through the degradation of pectin. This degradation strategy has 20-25% less environmental impact than the thermochemical degradation strategy, resulting in better fiber consistency and much shorter processing time (3-5 days) than the traditional water degradation strategy. The study on the degradation of lignin-rich lignocellulose also contributes to the understanding of the natural formaldehyde release mechanisms from wood.
Energy Usage While Maintaining Thermal Comfort : A Case Study of a UNT Dormitory
Campus dormitories for the University of North Texas house over 5500 students per year; each one of them requires certain comfortable living conditions while they live there. There is an inherit amount of money required in order to achieve minimal comfort levels; the cost is mostly natural gas for water and room heating and electricity for cooling, lighting and peripherals. The US Department of Energy has developed several programs to aid in performing energy simulations to help those interested design more cost effective building designs. Energy-10 is such a program that allows users to conduct whole house evaluations by reviewing and altering a few parameters such as building materials, solar heating, energy efficient windows etc. The idea of this project was to recreate a campus dormitory and try to emulate existent energy consumption then try to find ways of lowering that usage while maintaining a high level of personal comfort.
A Novel Thermal Regenerative Electrochemical System for Energy Recovery from Waste Heat
Waste-heat-to-power (WHP) recovers electrical power from exhaust heat emitted by industrial and commercial facilities. Waste heat is available in enormous quantities. The U.S. Department of Energy estimates 5-13 quadrillion BTUs/yr with a technical potential of 14.6 GW are available and could be utilized to generate power by converting the heat into electricity. The research proposed here will define a system that can economically recover energy from waste heat through a thermal regenerative electrochemical system. The primary motivation came from a patent and the research sponsored by the National Renewable Energy Laboratory (NREL). The proposed system improves on this patent in four major ways: by using air/oxygen, rather than hydrogen; by eliminating the cross diffusion of counter ions and using a dual membrane cell design; and by using high concentrations of electrolytes that have boiling points below water. Therefore, this system also works at difficult-to-recover low temperatures. Electrochemical power is estimated at 0.2W/cm2, and for a 4.2 M solution at 1 L/s, the power of a 100 kW system is 425 kW. Distillation energy costs are simulated and found to be 504 kJ/s for a 1 kg/s feed stream. The conversion efficiency is then calculated at 84%. The Carnot efficiency for a conservative 50% conversion efficiency is compared to the ideal Carnot efficiency. Preliminary work suggests an LCOE of 0.6¢/kWh. Industrial energy efficiency could be boosted by up to 10%. Potential markets include power stations, industrial plants, facilities at institutions like universities, geothermal conversion plants, and even thermal energy storage.
Particle Image Velocimetry Sensitivity Analysis Using Automatic Differentiation
A particle image velocimetry (PIV) computer software is analyzed in this work by applying automatic differentiation on it. We create two artificial images that contained particles that where moved with a known velocity field over time. These artificial images were created with parameters that we would have on real PIV experiments. Then we applied a PIV software to find the velocity output vectors. As we mentioned before, we applied automatic differentiation through all the algorithm to track the derivatives of the output vectors regarding interesting parameters declared as inputs. By analyzing these derivatives we analyze the sensitivity of the output vectors to changes on each one of the parameters analyzed. One of the most important derivatives calculated in this project was the derivative of the output regarding the image intensity. In future work we plan to use this derivative combined with the intensity probability distribution of each image pixel, to find PIV uncertainties. If we achieve this goal we will find an uncertainty method that will save computational power and will give uncertainty values with computer accuracy.
Study of Metal Whiskers Growth and Mitigation Technique Using Additive Manufacturing
For years, the alloy of choice for electroplating electronic components has been tin-lead (Sn-Pb) alloy. However, the legislation established in Europe on July 1, 2006, required significant lead (Pb) content reductions from electronic hardware due to its toxic nature. A popular alternative for coating electronic components is pure tin (Sn). However, pure tin has the tendency to spontaneously grow electrically conductive Sn whisker during storage. Sn whisker is usually a pure single crystal tin with filament or hair-like structures grown directly from the electroplated surfaces. Sn whisker is highly conductive, and can cause short circuits in electronic components, which is a very significant reliability problem. The damages caused by Sn whisker growth are reported in very critical applications such as aircraft, spacecraft, satellites, and military weapons systems. They are also naturally very strong and are believed to grow from compressive stresses developed in the Sn coating during deposition or over time. The new directive, even though environmentally friendly, has placed all lead-free electronic devices at risk because of whisker growth in pure tin. Additionally, interest has occurred about studying the nature of other metal whiskers such as zinc (Zn) whiskers and comparing their behavior to that of Sn whiskers. Zn whiskers can be found in flooring of data centers which can get inside electronic systems during equipment reorganization and movement and can also cause systems failure.Even though the topic of metal whiskers as reliability failure has been around for several decades to date, there is no successful method that can eliminate their growth. This thesis will give further insights towards the nature and behavior of Sn and Zn whiskers growth, and recommend a novel manufacturing technique that has potential to mitigate metal whiskers growth and extend life of many electronic devices.
Effect of Dispersed Particles and Branching on the Performance of a Medium Temperature Thermal Energy Storage System
The main objective of my thesis is to develop a numerical model for small-scale thermal energy storage system and to see the effect of dispersing nano-particles and using fractal-like branching heat exchanger in phase change material for our proposed thermal energy storage system. The associated research problems investigated for phase change material (PCM) are the low thermal conductivity and low rate of heat transfer from heat transfer fluid to PCM in thermal energy storage system. In this study an intensive study is carried out to find the best material for thermal storage and later on as a high conductive nano-particle graphite is used to enhance the effective thermal conductivity of the mixed materials. As a thermal storage material molten solar Salt (60% NaNO3+40%KNO3) has been selected, after that detailed numerical modeling of the proposed design has been done using MATLAB algorithm and following the fixed grid enthalpy method. The model is based on the numerical computation of 1-D finite difference method using explicit scheme. The second part of the study is based on enhancing the heat transfer performance by introducing the concept of fractal network or branching heat exchanger. Results from the numerical computation have been utilized for the comparison between a conventional heating system (with a simple single tube as a heat exchanger) and a passive PCM thermal energy storage system with branching heat exchanger using NTU-effectiveness method and charging time calculation. The comparison results show a significant amount improvement using branching network and mixing nano-particle in terms of heat transfer (13.5% increase in effectiveness of branching level-02 heat exchangers from the conventional one ), thermal conductivity (increased 73.6% with 20% graphite nano-particle mix with solid PCM), charging time (57% decrease of charging time for the effect of both the dispersion of Graphite nano-particle and branching heat exchange) and …
Performance Analysis of Two Alternative Hvac Systems for the Unt Zero Energy Lab
This paper covers the simulation and comparison among three different HVAC (heating, ventilation & air conditioning)systems to achieve the goal of finding the most effective HVAC among these three in terms of human comfort, efficiency and cost considering North Texas climate. In the Zero Energy Lab at the University of North Texas, Denton, TX, the HVAC system of the building assembles with geothermal heat source. Here, water to water heat pump with radiant floor and water to air heat pump with air ducts provide heating & cooling of the building. In this paper electricity consumption, comfort, cost & efficiency analysis is done for the existing system using Energy Plus simulation software. Calibration of the simulated data of the existing system is done comparing with the actual data. Actual data is measured using 150 sensors that installed in Zero Energy Lab. After the baseline model calibration, simulation for ground source water to water heat pump, evaporative cooler with baseboard electric heater and water cooled electric chiller with baseboard electric heater (as a conventional system) is shown. Simulation results evaluate the life cycle cost (LCC) for these HVAC systems. The results of the comparison analysis among all the three HVAC systems show the most effective HVAC system among these three systems in North Texas weather. The results will make UNT Zero Energy lab a standard model towards a sustainable green future.
The Study of Comprehensive Reinforcement Mechanism of Hexagonal Boron Nitride on Concrete
The addition of hexagonal boron nitride (h-BN) has introduced a comprehensive reinforcing effect to the mechanical and electrochemical properties of commercial concrete, including fiber reinforced concrete (FRC) and steel fiber reinforced concrete (SFRC). Although this has been proven effective and applicable, further investigation and study is still required to optimize the strengthen result which will involve the exfoliation of h-BN into single-layered nano sheet, improving the degree of dispersion and dispersion uniformity of h-BN into concrete matrix. There is currently no direct method to test the degree of dispersion of non-conductive particles, including h-BN, in concrete matrix, therefore it is necessary to obtain an analogous quantification method like SEM, etc. The reinforcing mechanism on concrete, including FRC and SFRC is now attracting a great number of interest thanks to the huge potential of application and vast demand across the world. This study briefly describes the reinforcing mechanism brought by h-BN. In this study, different samples under varied conditions were prepared according to the addition of h-BN and dispersant to build a parallel comparison. Characterization is mainly focused on their mechanical properties, corrosive performance and SEM analysis of the cross-section of post-failure samples.
Programmable Mechanical Metamaterials with Negative Poisson's Ratio and Negative Thermal Expansion
Programmable matter is a material whose properties can be programmed to achieve particular shapes or mechanical properties upon command. This is an essential technique that could one day lead to morphing aircraft and ground vehicles. Metamaterials are the rationally designed artificial materials whose properties are not observed in nature. Their properties are typically controlled by geometry rather than chemical compositions. Combining metamaterials with a programmable function will create a new area in the intelligent material design. The objective of this study is to design and demonstrate a tunable metamaterial and to investigate its thermo-mechanical behavior. An integrated approach to the metamaterial design was used with analytical modeling, numerical simulation, and experimental demonstration. The dynamic thermo-mechanical analysis was used to measure base materials' modulus and thermal expansion coefficient as a function of temperature. CPS, the unit cell of the metamaterial, is composed of circular holes and slits. By decomposing kinematic rotation of the arm and elastic deformation of a bi-material hinge, thermo-mechanical constitutive models of CPS were developed and it was extended to 3D polyhedral structures for securing isotropic properties. Finite element based numerical simulations of CPS and polyhedral models were conducted for comparison with the analytical model. 3D printing of multi-materials was used for sample fabrication followed by tests with uniaxial compressive mechanical tests and thermal tests at 50℃. From the analytical model of the metamaterial, the contour plots were obtained for the effective properties – Poisson's ratio, the effective coefficient of thermal expansion of the metamaterial as a function of geometry and materials. A controllable range of temperature and strain was identified associated with maximized thermal expansion mismatch and contact on the slit surface of CPS, respectively. This work will pave the road toward the design of programmable metamaterials with both mechanically- and thermally- tunable capability and provide unique …
Multi-Fidelity Study of Aerodynamics and Aeroacoustics Characteristics of a Quadrotor Biplane Tailsitter
Recent advances in manufacturing and growing concerns on the sustainability of aviation environment have led to a remarkable interest in electrical unmanned aerial systems (UASs) in the past decade. Among various UAS types, the newly designed quadrotor biplane tailsitter class is capable of delivering a wide range of civilian and military tasks, relying on its Vertical Take-Off and Landing (VTOL) capability as well as great maneuverability. Nevertheless, as such UASs employ rotors to generate thrust, and wings to generate lift, and operate at less-understood low to mid-Reynolds flow regime, they experience complicated flight aerodynamics with a noise generation mechanism which is different from common aircrafts. The present work aims at addressing this knowledge gap by studying the aerodynamics and aeroacoustics of a UAS of this type designed by the Army Research Lab. High-fidelity computational fluid dynamics (CFD) simulations are carried out for a wide range of operating conditions to understand the physics involved in the UAS aerodynamics and characterize its performance. Relying on the CFD results, a physics-informed reduced order model (ROM) is developed based on machine learning algorithms, to predict the propellers effects on the wings and calculate the dominant loads. The results of this study indicate that the UAS aerodynamics is significantly influenced by the propeller-wing interaction, which makes it challenging to estimate the loads by classic methods. The proposed physics-informed ROM shows a promising performance based on its computational cost and accuracy. Additionally, it is found that the aeroacoustics of the UAS is ruled by a two-way mechanism through which the propellers and the structure impose unsteadiness on each other.
Increasing Effective Thermal Resistance of Building Envelope's Insulation Using Polyurethane Foam Incorporated with Phase Change Material
Incorporating insulation material with phase change materials (PCMs) could help enhance the insulation capability for further building energy savings by reducing the HVAC loadings. During the phase change process between the solid and liquid states, heat is being absorbed or released by PCMs depending on the surrounding temperature. This research explores the benefits of a polyurethane (PU)-PCM composite insulation material through infiltrating paraffin wax as PCM into PU open cell foam. The new PU-PCM composite provides extra shielding from the exterior hot temperatures for buildings. Through this study, it was demonstrated that PU-PCM composite insulation could potentially help building energy savings through reducing the loads on the HVAC systems based on the building energy modeling using EnergyPlus. The Zero Energy Lab (ZØE) at the University of North Texas was modeled and studied in the EnergyPlus. It is a detached building with all wall facades exposed to the ambient. It was determined that the new PU-PCM insulation material could provide 14% total energy saving per year and reduce the electricity use due to cooling only by around 30%.
Process Planning for Hybrid Manufacturing with Directed Energy Deposition and Machining Processing
This thesis details the creation and application of a generalized process plan for the hybrid manufacturing of AISI 316L stainless steel, using direct energy deposition (DED) and ball-nose end-mill machining, that includes the inspection and measurement of objects created by that hybrid manufacturing process plan. The proposed process plan progresses through the selection of substrate thickness, single-track, multi-track, and multi-layer depositions, then on to machining processing. A manufacturers' recommended set and range of DED parameters were used to create a designed experiment that aided in the analysis of objects created in each of the DED process planning steps; those objects were then machined in the same enclosure using a set of machining parameters screened from industry recommendations for ball-nose milling of stainless steel, after which measurements were taken for surface roughness, some material characteristics, and for tool deterioration. The results, analyses, and discussions collected herein show that the proposed process plan can provide models for geometrical outputs for each step in the plan, some improvements in substrate stability, surface roughness, tool deterioration, and material porosity due to voids. Current research in hybrid manufacturing does not show generalized process planning influences. The process plan as demonstrated by the work in this thesis will help operators, designers, and researchers in the future by defining a generalized workflow that can be applied to other materials used in hybrid manufacturing.
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